Digital-Twin-Driven PMSM Inter-Turn Short-Circuit Fault Diagnosis Method

Under practical operating conditions, intelligent fault diagnosis of permanent magnet synchronous motors (PMSMs) is often hindered by the shortage of effective fault samples. To address this issue, this paper proposes a twin-data-driven transfer learning-based diagnostic method for PMSM inter-turn short-circuit faults. First, a finite element model of the motor is established in Ansys to generate inter-turn short-circuit twin data, thereby enriching the source-domain samples. Second, continuous wavelet transform (CWT) is employed to convert stator current signals into multi-scale time–frequency feature maps, which are then fed into a feature extraction network constructed by integrating a residual network (ResNet) into an efficient channel attention mechanism (ECA) to achieve effective fusion of local and global time–frequency features. Finally, a joint loss function combining multi-kernel maximum mean discrepancy (MK-MMD) and a domain-adversarial neural network (DANN) is introduced to align feature distributions and perform adversarial optimization, enhancing cross-domain invariance and improving fault recognition capability. Experimental results demonstrate that the proposed REDM method achieves higher diagnostic accuracy and robustness than several existing intelligent fault diagnosis approaches.