Engineered Protein‐Cellulose Composite Hydrogels with Superior Mechanical Performance for Bioadhesion
Strong underwater-setting adhesives hold transformative potential for tissue repair, yet achieving a combination of high adhesive strength, toughness, energy dissipation, and biocompatibility remains a critical challenge. To address this, we engineered a protein-cellulose composite hydrogel composed of microbially-produced hybrid proteins that incorporate silk, amyloid, and mussel foot protein (SAM) domains with polydopamine (PDA)-functionalized cellulose nanocrystals (CNC<sup>PDA</sup>). The PDA coating enables robust interfacial interactions between the CNC nanofillers and the SAM protein matrix, dramatically enhancing mechanical performance. Hydrogels containing 10% CNC<sup>PDA</sup> achieved a tensile strength of 4.9 ± 0.9 MPa, strain of 770% ± 33%, toughness of 17 MJ/m<sup>3</sup>, and damping energy of 202 ± 35 kJ/m<sup>3</sup>-representing 4.7-, 2-, 3.6-, and ninefold increases, respectively, compared to the unreinforced SAM hydrogel. Pre-stretching further aligned CNC<sup>PDA</sup> nanofillers within the matrix, enabling tunable enhancement in tensile modulus and ultimate strength. Critically, the composite hydrogels demonstrated strong adhesion to biological tissues, with adhesive strengths of 0.88 ± 0.25 MPa on porcine skin and 1.1 ± 0.3 MPa on bovine bone, far exceeding clinical thresholds for mechanical-demanding tissue adhesives, while maintaining biocompatibility. This synergistic integration of programmable protein design and functionalized nanomaterials provides a versatile platform for next-generation bioadhesives, addressing key unmet needs in bone repair and regenerative medicine.
Authors
- Manjula Senanayake (ORCID: https://orcid.org/0000-0002-3139-0625)
- Kok Zhi Lee (ORCID: https://orcid.org/0000-0002-1836-2662)
- Hanxun Jin (ORCID: https://orcid.org/0000-0001-7226-533X)
- Batool Arif (ORCID: https://orcid.org/0009-0006-3610-0865)
- Shri Venkatesh Subramani (ORCID: https://orcid.org/0009-0000-4101-2858)
- Ying Yu
- Larisa Belaygorod
- Juya Jeon (ORCID: https://orcid.org/0000-0001-7723-9413)
- Guy M. Genin (ORCID: https://orcid.org/0000-0003-3612-4729)
- Marcus Foston
- Fuzhong Zhang
- Mohamed A Zayed
- Zhenqin Wang
- Huiyong Li
Institutions
- Oak Ridge National Laboratory (US)
- Washington University in St. Louis (US)
Publication Details
- Journal
- Small
- Published
- 2026-02-26
- DOI
- https://doi.org/10.1002/smll.202506184
- Primary Topic
- Hydrogels: synthesis, properties, applications
- Type
- article
- Field-Weighted Citation Impact
- 0.00