Engineered Protein‐Cellulose Composite Hydrogels with Superior Mechanical Performance for Bioadhesion

Strong underwater-setting adhesives hold transformative potential for tissue repair, yet achieving a combination of high adhesive strength, toughness, energy dissipation, and biocompatibility remains a critical challenge. To address this, we engineered a protein-cellulose composite hydrogel composed of microbially-produced hybrid proteins that incorporate silk, amyloid, and mussel foot protein (SAM) domains with polydopamine (PDA)-functionalized cellulose nanocrystals (CNC<sup>PDA</sup>). The PDA coating enables robust interfacial interactions between the CNC nanofillers and the SAM protein matrix, dramatically enhancing mechanical performance. Hydrogels containing 10% CNC<sup>PDA</sup> achieved a tensile strength of 4.9 ± 0.9 MPa, strain of 770% ± 33%, toughness of 17 MJ/m<sup>3</sup>, and damping energy of 202 ± 35 kJ/m<sup>3</sup>-representing 4.7-, 2-, 3.6-, and ninefold increases, respectively, compared to the unreinforced SAM hydrogel. Pre-stretching further aligned CNC<sup>PDA</sup> nanofillers within the matrix, enabling tunable enhancement in tensile modulus and ultimate strength. Critically, the composite hydrogels demonstrated strong adhesion to biological tissues, with adhesive strengths of 0.88 ± 0.25 MPa on porcine skin and 1.1 ± 0.3 MPa on bovine bone, far exceeding clinical thresholds for mechanical-demanding tissue adhesives, while maintaining biocompatibility. This synergistic integration of programmable protein design and functionalized nanomaterials provides a versatile platform for next-generation bioadhesives, addressing key unmet needs in bone repair and regenerative medicine.

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Small
Published
2026-02-26
DOI
https://doi.org/10.1002/smll.202506184
Primary Topic
Hydrogels: synthesis, properties, applications
Type
article
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article

Engineered Protein‐Cellulose Composite Hydrogels with Superior Mechanical Performance for Bioadhesion

Manjula Senanayake, Kok Zhi Lee, Hanxun Jin, Batool Arif et al.
Small
Hydrogels: synthesis, properties, applications
article

Engineered Protein‐Cellulose Composite Hydrogels with Superior Mechanical Performance for Bioadhesion

Manjula Senanayake, Kok Zhi Lee, Hanxun Jin, Batool Arif, Shri Venkatesh Subramani, Ying Yu, Larisa Belaygorod, Juya Jeon, Guy M. Genin, Marcus Foston, Fuzhong Zhang, Mohamed A Zayed, Zhenqin Wang, Huiyong Li
article en

Abstract

Strong underwater-setting adhesives hold transformative potential for tissue repair, yet achieving a combination of high adhesive strength, toughness, energy dissipation, and biocompatibility remains a critical challenge. To address this, we engineered a protein-cellulose composite hydrogel composed of microbially-produced hybrid proteins that incorporate silk, amyloid, and mussel foot protein (SAM) domains with polydopamine (PDA)-functionalized cellulose nanocrystals (CNC<sup>PDA</sup>). The PDA coating enables robust interfacial interactions between the CNC nanofillers and the SAM protein matrix, dramatically enhancing mechanical performance. Hydrogels containing 10% CNC<sup>PDA</sup> achieved a tensile strength of 4.9 ± 0.9 MPa, strain of 770% ± 33%, toughness of 17 MJ/m<sup>3</sup>, and damping energy of 202 ± 35 kJ/m<sup>3</sup>-representing 4.7-, 2-, 3.6-, and ninefold increases, respectively, compared to the unreinforced SAM hydrogel. Pre-stretching further aligned CNC<sup>PDA</sup> nanofillers within the matrix, enabling tunable enhancement in tensile modulus and ultimate strength. Critically, the composite hydrogels demonstrated strong adhesion to biological tissues, with adhesive strengths of 0.88 ± 0.25 MPa on porcine skin and 1.1 ± 0.3 MPa on bovine bone, far exceeding clinical thresholds for mechanical-demanding tissue adhesives, while maintaining biocompatibility. This synergistic integration of programmable protein design and functionalized nanomaterials provides a versatile platform for next-generation bioadhesives, addressing key unmet needs in bone repair and regenerative medicine.

Small
Oak Ridge National Laboratory (US), Washington University in St. Louis (US)
Life below water
Openalex Percentile: Top 41%
Hydrogels: synthesis, properties, applications
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