Strategies to Enhance Catalytic Efficiency of ZnO Thin Film Under Solar Light Irradiation

Given the increasing environmental degradation, this study investigates advanced zinc oxide (ZnO)-based materials for the mineralization of toxic compounds through the combined action of photo- and piezocatalysis. Two complementary strategies were employed to enhance catalytic efficiency. First, ZnO1−xNx thin films were deposited by reactive high-power impulse magnetron sputtering (R-HiPIMS) to reduce the band gap energy. Second, flower-like ZnO nanostructures were synthesized using the pulsed thermionic vacuum arc (p-TVA) technique to increase the specific surface area. Both systems were further modified by decoration with Ag2O nanoparticles to improve charge separation. The R-HiPIMS technique offers significant advantages in terms of precise control over processing parameters, enabling accurate tuning of film properties, including microstructure, chemical composition, and electronic structure. However, films produced via R-HiPIMS generally exhibit lower photo-piezocatalytic activity compared to nanostructured counterparts, primarily due to their comparatively reduced effective surface area and limited charge separation efficiency. In contrast, the p-TVA technique enables the synthesis of nanostructured thin films with substantially enhanced photo-piezocatalytic performance. This improvement is attributed to the increased effective surface area and the promotion of more efficient electron–hole pair separation. The materials were comprehensively characterized in terms of optical properties (UV–Vis spectroscopy), chemical composition and bonding (XPS), crystalline structure (XRD), surface morphology (FE-SEM), and photo-piezocatalytic performance. Catalytic activity was evaluated via the degradation of methylene blue (MB) under visible light irradiation and mechanical vibrations. Nitrogen incorporation in ZnO1−xNx thin films led to an increase in photocatalytic efficiency from 20% to 28.7%, while the simultaneous application of light and mechanical stimulation increased efficiency to approximately 50%. Under identical irradiation conditions, Ag2O-decorated ZnO and Ag2O-decorated ZnO1−xNx exhibited photo-degradation reaction rate constants up to 65% higher than bare counterparts, attributed to reduced electron–hole recombination. ZnO nanostructures achieved degradation efficiencies of 59%, rising to 88.3% with Ag2O decoration under solar illumination for 120 min. When combined with mechanical vibrations, after 60 min, the degradation efficiencies reached 93% for ZnO and 98% for Ag2O/ZnO systems. A photodegradation mechanism of Ag2O NPs-decorated ZnO heterostructures was proposed.