Revealing atomic structure and chemical complexity of vanadium carbide nanoprecipitates in microalloyed steels

• Carbon sublattice atoms are imaged for the first time in M C-type nanoprecipitates. • Co-segregation of iron and manganese is revealed in VC nanoprecipitates. • Interphase VC contains more iron and manganese than random VC. • The complex precipitate composition shows no correlation with precipitate size. • Solute-drag-effect–assisted formation of interphase nanoprecipitates is validated. Microalloyed low-carbon steels strengthened by vanadium carbide (VC) nanoprecipitates are receiving increasing attention, particularly in the automotive industry. A clear understanding of the nanoprecipitate chemistry is essential for optimizing the alloy composition and processing routes, thereby enhancing the mechanical properties of such advanced steels. The chemical evolution of VC precipitates, especially regarding the incorporation of iron into the nanoprecipitates, remains uncertain. Here, a model vanadium-microalloyed low-carbon steel is studied by atomic-resolution scanning transmission electron microscopy (STEM) techniques. The steel contains nanoscale VC precipitates formed either as interphase precipitates (IP) at the austenite/ferrite interface during the austenite-to-ferrite phase transformation, or as randomly distributed precipitates (RP) in the ferrite matrix during bainite tempering. The first-time observation of carbon sublattice atoms in VC is achieved using integrated differential phase-contrast STEM (iDPC-STEM). Non-equilibrium compositions are identified under both precipitation mechanisms, with no correlation between precipitate size and associated elemental contents. Most interphase VC nanoprecipitates contain higher amounts of not only iron but also manganese compared to random VC nanoprecipitates. Complementary ex-situ small-angle neutron scattering (SANS) analysis and solute-drag effect (SDE) modeling support the co-segregation of iron and manganese into the precipitates. Manganese typically appears to form a core–shell-like structure within VC. Experimental evidence is presented for the SDE-assisted formation of manganese-rich–core (fibrous) interphase VC precipitates, and a mechanism is proposed for iron–manganese co-enrichment in random VC precipitates. This study offers new insights into future strategies to tune nanoprecipitate chemistry in microalloyed steels.