Semi-Empirical Prediction Model Modification of Hot Metal Viscosity in Blast Furnace

The temperature and concentration dependences of viscosity for blast furnace molten iron were theoretically studied in this paper. Afterwards, a series of semi-empirical viscosity prediction models were compared, and several of which that are suitable for blast furnace molten iron were optimized. The Fe-C system was used as the only benchmark during the whole research to quantify the relationship between component content and melt viscosity. Then, the component action coefficient of viscosity was introduced by fitting the previous viscosity results of iron-based melt. In terms of verification, the viscosity of blast furnace molten iron was measured by using an oscillating cup viscometer, and five semi-empirical viscosity models were selected to calculate the viscosity based on the corresponding concentration of experimental samples. Consequently, by comparing the experimental and calculation results of viscosity, it was concluded that the Hirai model based on the Andrade quasi-crystal theory is the most suitable viscosity prediction model of molten iron in a blast furnace.

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Publication Details

Journal
Processes
Published
2026-02-26
DOI
https://doi.org/10.3390/pr14050755
Primary Topic
Iron and Steelmaking Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

Semi-Empirical Prediction Model Modification of Hot Metal Viscosity in Blast Furnace

Shanchao Gao, Chuntang Jia, Xu Geng, Xiaobo Zhang et al.
Processes
Iron and Steelmaking Processes
article

Semi-Empirical Prediction Model Modification of Hot Metal Viscosity in Blast Furnace

Shanchao Gao, Chuntang Jia, Xu Geng, Xiaobo Zhang, Zhenghong Zhao
article en

Abstract

The temperature and concentration dependences of viscosity for blast furnace molten iron were theoretically studied in this paper. Afterwards, a series of semi-empirical viscosity prediction models were compared, and several of which that are suitable for blast furnace molten iron were optimized. The Fe-C system was used as the only benchmark during the whole research to quantify the relationship between component content and melt viscosity. Then, the component action coefficient of viscosity was introduced by fitting the previous viscosity results of iron-based melt. In terms of verification, the viscosity of blast furnace molten iron was measured by using an oscillating cup viscometer, and five semi-empirical viscosity models were selected to calculate the viscosity based on the corresponding concentration of experimental samples. Consequently, by comparing the experimental and calculation results of viscosity, it was concluded that the Hirai model based on the Andrade quasi-crystal theory is the most suitable viscosity prediction model of molten iron in a blast furnace.

ProcessesVol. 14(5)
Ansteel (China) (CN), Baogang Group (China) (CN)
China Postdoctoral Science Foundation
Openalex Percentile: Top 44%
Iron and Steelmaking Processes
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