Virtualization as a New Scaling Law for Semiconductor Devices Beyond Geometric Scaling

As Moore's-law-driven geometric scaling nears physical, economic, and sustainability limits, semiconductor progress is increasingly constrained by the cost and latency of physical iteration. This Perspective argues that AI enables virtualization as a complementary scaling law: progress scales with how much trustworthy virtual evidence can replace exhaustive fabrication, testing, and qualification across the device lifecycle. We show how virtualization emerges in i) design and modeling via surrogate and physics-informed learning, inverse design, and uncertainty-aware exploration; ii) fabrication and packaging via digital twins, virtual metrology, and reinforcement learning; and iii) qualification via defect inference and reliability modeling that provide earlier risk signals. We outline boundary conditions-trust and uncertainty, cross-stage coherence, sustainability, and governance-and argue that future innovation will depend not only on geometric shrinkage, but also on the fidelity, integration, and stewardship of virtual evidence.

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Publication Details

Journal
Small
Published
2026-02-26
DOI
https://doi.org/10.1002/smll.202510426
Primary Topic
Physical Unclonable Functions (PUFs) and Hardware Security
Type
article
Field-Weighted Citation Impact
0.00
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article

Virtualization as a New Scaling Law for Semiconductor Devices Beyond Geometric Scaling

Zeheng Wang, Fanfan Lin, Liang Li, Jing‐Kai Huang et al.
Small
Physical Unclonable Functions (PUFs) and Hardware Security
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Virtualization as a New Scaling Law for Semiconductor Devices Beyond Geometric Scaling

Zeheng Wang, Fanfan Lin, Liang Li, Jing‐Kai Huang, Xinghuan Chen, Xinze Li, Fangzhou Wang, Songnan Guo, Simin Yu
article en

Abstract

As Moore's-law-driven geometric scaling nears physical, economic, and sustainability limits, semiconductor progress is increasingly constrained by the cost and latency of physical iteration. This Perspective argues that AI enables virtualization as a complementary scaling law: progress scales with how much trustworthy virtual evidence can replace exhaustive fabrication, testing, and qualification across the device lifecycle. We show how virtualization emerges in i) design and modeling via surrogate and physics-informed learning, inverse design, and uncertainty-aware exploration; ii) fabrication and packaging via digital twins, virtual metrology, and reinforcement learning; and iii) qualification via defect inference and reliability modeling that provide earlier risk signals. We outline boundary conditions-trust and uncertainty, cross-stage coherence, sustainability, and governance-and argue that future innovation will depend not only on geometric shrinkage, but also on the fidelity, integration, and stewardship of virtual evidence.

SmallVol. 22(17)
Commonwealth Scientific and Industrial Research Organisation (AU), Nvidia (United Kingdom) (GB), University of Illinois Urbana-Champaign (US), Peking University (CN), UNSW Sydney (AU), China Electronic Product Reliability and Environmental Test Institute (CN), Division of Materials Science and Engineering (AU), Chengdu Institute of Biology (CN), CSIRO Manufacturing (AU), University of Arkansas at Fayetteville (US)
Industry, innovation and infrastructure
Openalex Percentile: Top 62%
Physical Unclonable Functions (PUFs) and Hardware Security
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