Multifunctional Phase Change Composites with Thermal-Shock Resistance and Electromagnetic Wave Absorption for High-Power Electronics

With the ongoing miniaturization and ever-increasing power of electronic devices, overwhelming heat accumulation and electromagnetic-wave (EMW) pollution have become key issues restricting their development. The development of multifunctional materials that integrate efficient thermal management and wideband EMW absorption has attracted much attention and is challenging. Here, polypyrrole aerogel/paraffin wax phase change composites (PCC) were prepared by mild chemical oxidation and subsequent impregnation. Due to the excellent encapsulation effect of the polypyrrole aerogel with a three-dimensional porous structure on paraffin wax, the PCC exhibits good shape stability and cycling stability while processing a high latent heat of 150.4 J g<sup>-1</sup>. The PCC shows a substantial average temperature drop of 20.2 °C during thermal shock of 3000 W m<sup>-2</sup> through phase transition heat absorption compared with traditional natural cooling. Meanwhile, the PCC has impressive EMW absorption capacity, with a minimum reflection loss of -29.97 dB and a maximum effective absorption bandwidth of 6.01 GHz at thicknesses less than 2.18 mm, providing effective electromagnetic pollution protection for devices and human bodies. The PCC demonstrates multiple complementary functions through a simple and general manufacturing strategy, offering a viable solution to alleviate the increasing heat and electromagnetic pollution problems in miniaturized high-power electronics.

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Publication Details

Journal
ACS Applied Materials & Interfaces
Published
2026-02-24
DOI
https://doi.org/10.1021/acsami.5c25846
Primary Topic
Electromagnetic wave absorption materials
Type
article
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article

Multifunctional Phase Change Composites with Thermal-Shock Resistance and Electromagnetic Wave Absorption for High-Power Electronics

Shenghui Han, Haiwei Han, Hang Yan, Ke Jia et al.
ACS Applied Materials & Interfaces
Electromagnetic wave absorption materials
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Multifunctional Phase Change Composites with Thermal-Shock Resistance and Electromagnetic Wave Absorption for High-Power Electronics

Shenghui Han, Haiwei Han, Hang Yan, Ke Jia, R. Zou, Yongkang Jin, Ali Usman, Mulin Qin, Zubair Ashraf, Zhenghui Shen, S N Gao, Yonggang Wang, Ruiqin Zhong, Dongmei Xu, Feng Xiong, Renyi Li
article en

Abstract

With the ongoing miniaturization and ever-increasing power of electronic devices, overwhelming heat accumulation and electromagnetic-wave (EMW) pollution have become key issues restricting their development. The development of multifunctional materials that integrate efficient thermal management and wideband EMW absorption has attracted much attention and is challenging. Here, polypyrrole aerogel/paraffin wax phase change composites (PCC) were prepared by mild chemical oxidation and subsequent impregnation. Due to the excellent encapsulation effect of the polypyrrole aerogel with a three-dimensional porous structure on paraffin wax, the PCC exhibits good shape stability and cycling stability while processing a high latent heat of 150.4 J g<sup>-1</sup>. The PCC shows a substantial average temperature drop of 20.2 °C during thermal shock of 3000 W m<sup>-2</sup> through phase transition heat absorption compared with traditional natural cooling. Meanwhile, the PCC has impressive EMW absorption capacity, with a minimum reflection loss of -29.97 dB and a maximum effective absorption bandwidth of 6.01 GHz at thicknesses less than 2.18 mm, providing effective electromagnetic pollution protection for devices and human bodies. The PCC demonstrates multiple complementary functions through a simple and general manufacturing strategy, offering a viable solution to alleviate the increasing heat and electromagnetic pollution problems in miniaturized high-power electronics.

ACS Applied Materials & InterfacesVol. 18(9)
Peking University (CN), China University of Petroleum, Beijing (CN), Division of Materials Science and Engineering (AU), Oriental Yuhong (China) (CN), Dezhou University (CN), State Key Laboratory of Heavy Oil (CN)
Affordable and clean energy
Openalex Percentile: Top 46%
Electromagnetic wave absorption materials
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