Design of a Distributed Long Range Wide Area Network Passive Grain Carton Temperature and Humidity Detection System Based on Light Energy Harvesting

Temperature and humidity monitoring in grain-carton warehousing is essential for quality assurance, yet fixed wiring is difficult under frequent stacking and battery-powered tags require routine maintenance. This study proposes a distributed passive monitoring sensing system that combines high-efficiency light energy harvesting with low-power long-range wide-area network (LoRa) communication. The key novelty is a carton-oriented separated architecture: an external photovoltaic harvester is wired to internal sensing/communication modules, mitigating stack-induced shading and enabling reliable operation for sensors embedded inside densely stacked cartons; an occlusion-tolerant multi-tag reporting strategy is further adopted. The tag integrates (i) an energy management module based on the bq25570 with a monocrystalline light cell and energy storage for low-light/intermittent illumination, (ii) a LoRa transceiver optimized for long-range and occlusion-tolerant data delivery, and (iii) a temperature–humidity sensing module for reliable microenvironment measurements. A hardware layout with an external photovoltaic panel and internal core modules mitigates carton-induced shading, while low-power scheduling and a lightweight protocol ensure robust sensing and transmission. Experiments show that the energy management module achieves > 60% charging efficiency at a 1.3 V input. After penetrating three layers of grain cartons, the LoRa link maintains a stable range of 500–800 m with ≤1% packet loss under concurrent multi-tag transmission. The measurement errors are within ±1 °C and ±3% relative humidity (RH) in the experimental setup. The proposed system eliminates fixed bus wiring and routine battery replacement, offering a scalable solution that enables maintenance-free monitoring in densely stacked warehousing environments.