Design of a Combined Support System for Constructing a New Type of Conical Shell Silo Roof

Reinforced concrete conical shell silo roofs continue to present construction challenges, despite the widespread adoption of slip-form technology for silo walls. This study introduces a novel combined temporary support system for cast-in-place conical shell silo roofs, validated through an engineering case in Suiping. The proposed system consists of (i) an umbrella-type conical shell combined support structure and (ii) a cross-type vertical core-tube support. Focusing on the umbrella subsystem, a shell–truss framework is developed based on the geometry of cylindrical–conical shell roofs. Special structural components, along with prestressed reinforcement techniques, are introduced following the principles of structural and elastic mechanics. The traditional inclined-beam shoring concept is incorporated into an arched load path: inclined members are circumferentially connected at nodes to form a shell–arch support mechanism, thereby improving force transfer efficiency and reducing flexural demands. Finite element analyses of representative construction stages are conducted to evaluate displacement and stress responses. The results show that the proposed combined support system meets strength and stiffness requirements during roof construction and provides an efficient and practical solution for large-span conical shell silo roofs.

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Publication Details

Journal
Applied Sciences
Published
2026-02-25
DOI
https://doi.org/10.3390/app16052205
Primary Topic
Masonry and Concrete Structural Analysis
Type
article
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article

Design of a Combined Support System for Constructing a New Type of Conical Shell Silo Roof

Guanchao Xu, Junran Zhang, Beifang Gu, Yimin Liang et al.
Applied Sciences
Masonry and Concrete Structural Analysis
article

Design of a Combined Support System for Constructing a New Type of Conical Shell Silo Roof

Guanchao Xu, Junran Zhang, Beifang Gu, Yimin Liang, Jianhua Yu
article en

Abstract

Reinforced concrete conical shell silo roofs continue to present construction challenges, despite the widespread adoption of slip-form technology for silo walls. This study introduces a novel combined temporary support system for cast-in-place conical shell silo roofs, validated through an engineering case in Suiping. The proposed system consists of (i) an umbrella-type conical shell combined support structure and (ii) a cross-type vertical core-tube support. Focusing on the umbrella subsystem, a shell–truss framework is developed based on the geometry of cylindrical–conical shell roofs. Special structural components, along with prestressed reinforcement techniques, are introduced following the principles of structural and elastic mechanics. The traditional inclined-beam shoring concept is incorporated into an arched load path: inclined members are circumferentially connected at nodes to form a shell–arch support mechanism, thereby improving force transfer efficiency and reducing flexural demands. Finite element analyses of representative construction stages are conducted to evaluate displacement and stress responses. The results show that the proposed combined support system meets strength and stiffness requirements during roof construction and provides an efficient and practical solution for large-span conical shell silo roofs.

Applied SciencesVol. 16(5)
North China University of Water Resources and Electric Power (CN), China University of Mining and Technology (CN), Guizhou Electric Power Design and Research Institute (CN)
Sustainable cities and communities
Openalex Percentile: Top 45%
Masonry and Concrete Structural Analysis
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