ARTIFICIAL INTELLIGENCE FOR PREDICTIVE QUALITYIN INDUSTRIAL PROCESS CONTROL: A COMPREHENSIVE REVIEW

In the modern era of Industry 4.0, manufacturing and process industries are transforming toward smart, data- driven systems. Artificial Intelligence (AI) has emerged as a key enabler for predictive quality management in industrial process control. Predictive quality refers to the capability of a system to anticipate deviations in product or process quality using real-time data and advanced analytics. AI techniques such as machine learning (ML), deep learning (DL), and digital twins enable predictive models that reduce defects, minimize downtime, and enhance process stability. This review presents an in-depth discussion of AI applications in predictive quality for industrial process control, highlighting methodologies, frameworks, and case studies. Current challenges including data scarcity, model interpretability, and integration with legacy systems are discussed along with future directions such as explainable AI and hybrid intelligent systems.

Authors

Publication Details

Journal
Zenodo (CERN European Organization for Nuclear Research)
Published
2026-02-16
DOI
https://doi.org/10.5281/zenodo.18755173
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00
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article

ARTIFICIAL INTELLIGENCE FOR PREDICTIVE QUALITYIN INDUSTRIAL PROCESS CONTROL: A COMPREHENSIVE REVIEW

Bhashkar M. Ingle*, Vijay M. Waghulkar, Monika P. Jadhao, Shailesh G. Jawarkar
Zenodo (CERN European Organization for Nuclear Research)
Fault Detection and Control Systems
article

ARTIFICIAL INTELLIGENCE FOR PREDICTIVE QUALITYIN INDUSTRIAL PROCESS CONTROL: A COMPREHENSIVE REVIEW

Bhashkar M. Ingle*, Vijay M. Waghulkar, Monika P. Jadhao, Shailesh G. Jawarkar
article en

Abstract

In the modern era of Industry 4.0, manufacturing and process industries are transforming toward smart, data- driven systems. Artificial Intelligence (AI) has emerged as a key enabler for predictive quality management in industrial process control. Predictive quality refers to the capability of a system to anticipate deviations in product or process quality using real-time data and advanced analytics. AI techniques such as machine learning (ML), deep learning (DL), and digital twins enable predictive models that reduce defects, minimize downtime, and enhance process stability. This review presents an in-depth discussion of AI applications in predictive quality for industrial process control, highlighting methodologies, frameworks, and case studies. Current challenges including data scarcity, model interpretability, and integration with legacy systems are discussed along with future directions such as explainable AI and hybrid intelligent systems.

Zenodo (CERN European Organization for Nuclear Research)
Industry, innovation and infrastructure
Openalex Percentile: Top 47%
Fault Detection and Control Systems
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