Microstructural Formation Mechanism of α+β Dual Phase Ti-Fe Sintered Alloys via Hot Rolling Process

α+β dual phase Ti-(0∼6 wt.%) Fe alloys were prepared via sintering and hot rolling process to clarify the effects of Fe contents and the rolling temperature on their microstructures and crystalline orientation. With an increase in the Fe content, the volumetric fraction of the β-Ti phase, which contains high Fe solutes, drastically increased. When hot rolled at 750°C (α+β dual-phase temperature), each phase grew immediately after rolling and suppressed each other’s grain growth, resulting in fine microstructure formation and uniform residual strain. In Ti-Fe alloys rolled at 1000°C (single β-phase temperature), a very small amount of residual strain was observed, and acicular α-Ti grains with random crystalline orientations were formed due to the phase transformation from β-Ti grains after rolling.