Review of Recent Advances in Femtosecond Laser Direct Writing Technology of Fiber Bragg Gratings

Fiber Bragg Gratings (FBGs) are essential components in fiber-optic sensing systems owing to their high sensitivity, compact structure, and immunity to electromagnetic interference, and have been widely applied in structural health monitoring, aerospace, energy, and biomedical fields. Conventional FBG fabrication methods, including standing-wave, two-beam interference and phase mask methods, rely heavily on the photosensitivity of optical fibers and are limited in terms of fabrication flexibility and grating structural diversity. Femtosecond Laser Direct Writing (FLDW) has emerged as a prospective approach for FBG fabrication due to its nonlinear absorption mechanism, low thermal damage, three-dimensional processing capability and broad material compatibility. This review summarizes recent progress in FLDW-FBGs, with particular emphasis on the characteristics of point-by-point (PbP), line-by-line (LbL) and plane-by-plane (Pl-by-Pl) methods. The implementation of these methods in various fiber, including standard single-mode fibers, sapphire fibers, and polymer optical fibers, is discussed in detail. In addition, recent advances in FBG-based sensing applications under extreme environments, as well as in biomedical sensing and optical fiber communication, are reviewed. Key challenges related to fabrication efficiency, process stability, and microstructural characterization are further analyzed. Finally, potential development directions toward improved controllability, structural design flexibility, and engineering applicability of FLDW-FBGs are outlined.