Calibration of V2 Discrete Element Model Parameters for Simulation of Atlantic Potato Slicing and Sorting

To address the lack of contact and breakage parameters in the discrete element method (DEM) simulation of potato seed cutting and sorting processes, this study took the ‘Atlantic’ potato seed as the research object and constructed a crushable potato model using EDEM. Through physical experiments, the mean average diameter, moisture content, density, Poisson’s ratio, and elastic modulus were measured. The coefficients of collision restitution, static friction, and rolling friction between the potato seed and the Q235 steel plate were determined as 0.576, 0.559, and 0.073, respectively. Using the actual repose angle of 22.89° as the response target, and combining the steepest ascent test with the Box–Behnken design, the non-cohesive contact parameters between potato seed particles were calibrated. The resulting coefficients of collision restitution, static friction, and rolling friction between particles were determined as 0.404, 0.412, and 0.0156, respectively. Finally, based on physical shear tests (maximum shear force 23.56 N), significant influencing factors were identified through Plackett–Burman screening as the bonding radius ratio r and the normal stiffness per unit area Kn. Using the steepest ascent test and the Box–Behnken response surface method, the key bonding parameters of the Bonding V2 model were calibrated as follows: r = 1.098, Kn = 8.597 × 107 N·mm−3, tangential stiffness per unit area Kt = 3.250 × 106 N·mm−3, critical compressive stress σn = 5.500 × 105 Pa, and shear strength τt = 3.000 × 104 Pa. The relative error between the simulated and actual maximum shear forces was 0.89%, which is small. The calibrated flexible model accurately represents the physical characteristics of potato seeds and provides a reliable reference for the design of mechanized potato seed cutting and sorting equipment.