Composite Fault Feature Index-Guided Variational Mode Decomposition with Dynamic Weighted Central Clustering for Bearing Fault Detection

To address the periodic impacts and amplitude-modulated high-frequency resonance phenomena caused by bearing faults in rotating machinery, this paper proposes a detection method. The core innovation lies in: firstly, constructing a composite fault feature index (CFFI) that integrates normalized kurtosis and fuzzy entropy, which synchronously quantifies the fault impact intensity and periodic structure, and serves as an optimization objective; secondly, definining a spectral energy retention rate (SERR) that includes both the full spectrum and characteristic frequency bands to evaluate the denoising effect and fault feature retention, respectively. Based on this, the method adaptively determines the Variational Mode Decomposition (VMD) parameters through the Triangular Topology Aggregation Optimizer (TTAO), and uses Dynamic Weighted Center Clustering (DWCC) to screen key IMFs containing fault-envelope information. On the IMS bearing dataset, the SERR of the reconstructed signal is 0.21356, which is higher than the actual collected signal value of 0.22465, with a relative error of 4.9%, indicating a higher reconstruction accuracy. These quantitative results indicate that CFFI-guided optimization enhances impulsive and periodic fault components while maintaining stable feature-band retention. This approach is suitable for real-world equipment monitoring and exhibits strong engineering applicability.

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Journal
Sensors
Published
2026-02-23
DOI
https://doi.org/10.3390/s26041394
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

Composite Fault Feature Index-Guided Variational Mode Decomposition with Dynamic Weighted Central Clustering for Bearing Fault Detection

Bangcheng Zhang, Xiaojing Yin, Yubo Shao, Zaixiang Pang et al.
Sensors
Machine Fault Diagnosis Techniques
article

Composite Fault Feature Index-Guided Variational Mode Decomposition with Dynamic Weighted Central Clustering for Bearing Fault Detection

Bangcheng Zhang, Xiaojing Yin, Yubo Shao, Zaixiang Pang, Boyu Shen, Zhi Gao
article en

Abstract

To address the periodic impacts and amplitude-modulated high-frequency resonance phenomena caused by bearing faults in rotating machinery, this paper proposes a detection method. The core innovation lies in: firstly, constructing a composite fault feature index (CFFI) that integrates normalized kurtosis and fuzzy entropy, which synchronously quantifies the fault impact intensity and periodic structure, and serves as an optimization objective; secondly, definining a spectral energy retention rate (SERR) that includes both the full spectrum and characteristic frequency bands to evaluate the denoising effect and fault feature retention, respectively. Based on this, the method adaptively determines the Variational Mode Decomposition (VMD) parameters through the Triangular Topology Aggregation Optimizer (TTAO), and uses Dynamic Weighted Center Clustering (DWCC) to screen key IMFs containing fault-envelope information. On the IMS bearing dataset, the SERR of the reconstructed signal is 0.21356, which is higher than the actual collected signal value of 0.22465, with a relative error of 4.9%, indicating a higher reconstruction accuracy. These quantitative results indicate that CFFI-guided optimization enhances impulsive and periodic fault components while maintaining stable feature-band retention. This approach is suitable for real-world equipment monitoring and exhibits strong engineering applicability.

SensorsVol. 26(4)
Changchun University of Technology (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 48%
Machine Fault Diagnosis Techniques
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