Research on a Highly Self-Cleaning Cyclone Separation System for Wheat Breeding Plot Combine Harvesting

Domestically developed wheat breeding plot combine harvesters in China currently utilize cyclone separation self-cleaning systems. However, these systems struggle to meet the agronomic requirement of zero wheat grain residue. Seed mixing caused by residual grains can compromise the accuracy of entire breeding field trials. This study focused on the structural design of a cyclone separation self-cleaning system based on high self-cleaning agronomic requirements. Research was conducted on the key structural and operational parameters of the cyclone separator and the negative-pressure centrifugal fan, preliminarily determining the ranges for critical parameters such as the diameter of the cylindrical section of the separator wall, the dust outlet diameter, and the rotational speed of the negative-pressure centrifugal fan. A test bench for the cyclone separation self-cleaning system of wheat breeding plot combine harvesters was designed and developed. Through single-factor experiments and Box–Behnken design optimization, the effects of key parameters on system performance were investigated. The optimal parameter combination—cylindrical section diameter of 614 mm, dust outlet diameter of 290 mm, and fan speed of 1495 r/min—achieved a self-cleaning rate of 100%, self-cleaning time ≤ 12 s, loss rate of 1.70%, and impurity rate of 0.16%, fully meeting the requirements for high-quality, rapid, and effective separation and self-cleaning operations.

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Publication Details

Journal
Processes
Published
2026-02-23
DOI
https://doi.org/10.3390/pr14040726
Primary Topic
Cyclone Separators and Fluid Dynamics
Type
article
Field-Weighted Citation Impact
0.00
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article

Research on a Highly Self-Cleaning Cyclone Separation System for Wheat Breeding Plot Combine Harvesting

Zenghui Gao, Nan Xu, Changjie Han, Shuqi Shang et al.
Processes
Cyclone Separators and Fluid Dynamics
article

Research on a Highly Self-Cleaning Cyclone Separation System for Wheat Breeding Plot Combine Harvesting

Zenghui Gao, Nan Xu, Changjie Han, Shuqi Shang, Chao Xia, Cheng Yang, Dongwei Wang
article en

Abstract

Domestically developed wheat breeding plot combine harvesters in China currently utilize cyclone separation self-cleaning systems. However, these systems struggle to meet the agronomic requirement of zero wheat grain residue. Seed mixing caused by residual grains can compromise the accuracy of entire breeding field trials. This study focused on the structural design of a cyclone separation self-cleaning system based on high self-cleaning agronomic requirements. Research was conducted on the key structural and operational parameters of the cyclone separator and the negative-pressure centrifugal fan, preliminarily determining the ranges for critical parameters such as the diameter of the cylindrical section of the separator wall, the dust outlet diameter, and the rotational speed of the negative-pressure centrifugal fan. A test bench for the cyclone separation self-cleaning system of wheat breeding plot combine harvesters was designed and developed. Through single-factor experiments and Box–Behnken design optimization, the effects of key parameters on system performance were investigated. The optimal parameter combination—cylindrical section diameter of 614 mm, dust outlet diameter of 290 mm, and fan speed of 1495 r/min—achieved a self-cleaning rate of 100%, self-cleaning time ≤ 12 s, loss rate of 1.70%, and impurity rate of 0.16%, fully meeting the requirements for high-quality, rapid, and effective separation and self-cleaning operations.

ProcessesVol. 14(4)
Qingdao Agricultural University (CN), Xinjiang Agricultural University (CN), Qingdao Academy of Agricultural Sciences (CN), Ministry of Agriculture and Rural Affairs (CN)
Openalex Percentile: Top 43%
Cyclone Separators and Fluid Dynamics
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