Sustainable Assessment of Exergetic, Energetic, Greenhouse Gas Emissions and Quality Performance During Ultrasound–Assisted Microwave–Convective Drying of Dill Leaves

Dill is a valuable herb recognized for its rich nutritional composition and bioactive properties. Drying is an efficient preservation technique for maintaining its quality characteristics and ensuring longer storage stability. Incorporating ultrasonic pretreatment before the drying process can significantly reduce energy consumption (SEC) and greenhouse gas emissions. To the best of our knowledge, this is the first study to comprehensively evaluate ultrasound-assisted hybrid microwave–convective drying of dill (Anethum graveolens L.) leaves, focusing on the combined effects on drying kinetics, energetic and exergetic performance, providing an indirect emission estimate and multiple quality attributes. This study aimed to evaluate the drying kinetics, energy and exergy performance parameters, greenhouse gas emissions, quality properties (water activity, rehydration ratio and color) and antioxidant capacity of dill leaves dried by the microwave–hot-air (MW-HA) technique combined with ultrasonic (US) pretreatment. The experiments were conducted at MW power levels of 20%, 40%, and 60% (corresponding to a total output of 900 W), air temperatures of 40 and 60 °C, and US pretreatment durations of 0, 10, and 30 min. The results illustrated that rising MW power, air temperature and US duration significantly reduced the drying time, SEC and greenhouse gas emissions. At higher process conditions, specifically, 40% MW power, 60 °C drying temperature, and 30 min US pretreatment, the maximum energy efficiency (10.17%) and exergy efficiency (11.35%) were obtained. In terms of quality attributes, the best results were achieved at 40% MW power, 60 °C air temperature, and 10 min ultrasonic pretreatment, with reduced water activity (0.258), minimal color variation (ΔE = 11.44), improved rehydration ratio (3.88), and high retention of antioxidant activity. These findings demonstrate the potential of ultrasound pretreatment to enhance drying performance by reducing energy use and emissions while improving quality and antioxidant retention in dill, offering new guidelines for sustainable processing of this herb. Future studies should optimize microwave–hot-air-drying conditions to balance energy efficiency, exergy, and product quality.