Geotechnical Challenges and Foundation Performance of the Cairo Monorail System Based on Field and Numerical Investigations

The Cairo Monorail System presents significant geotechnical challenges due to its integrated structural configuration and its alignment across heterogeneous soil conditions, including collapsible and swelling soils. This study investigates the foundation performance of the monorail through a combination of advanced site investigations, full-scale pile load testing under dry and wetted conditions, and finite-element modeling incorporating soil–structure interaction. Field load tests on large-diameter bored piles founded in collapsible soils demonstrated a pronounced increase in settlement and a reduction in stiffness following wetting, confirming the sensitivity of pile behavior to moisture variations. Three-dimensional numerical analyses of the integrated monorail system showed that differential settlements between adjacent columns are generally limited to less than 9 mm under serviceability loading conditions, satisfying passenger comfort requirements. Long-term coupled seepage–deformation analyses conducted using PLAXIS indicated that surface water infiltration into swelling soils may induce time-dependent monopile heave of approximately 10 mm over a 50-year design life, which remains within acceptable serviceability limits. The results demonstrate that detailed geotechnical characterization, combined with appropriate numerical modeling strategies, can effectively control differential deformation and long-term heave in continuous monorail systems, ensuring their operational safety and long-term performance.