CFD-DEM Simulation of the Effect of Transverse Inclination Angle on Particle Moving Behavior in Spiral Separation

Spiral separators commonly face the issue of particle misplacement during fine particle separation, which severely limits separation accuracy. This study employs a coupled CFD-DEM numerical simulation method to systematically investigate the influence mechanism of transverse inclination angle (10°, 15°, 20°) on particle moving behavior. The results show that the separation process exhibits distinct stage characteristics, which can be divided into an initial stage (first 1/3 turn), a transition stage (1/3 to 2 turns), and a quasi-steady stage (after 2 turns). A steeper angle (20°) optimizes the flow field, reducing the inner low-velocity zone and widening the high-velocity core, which promotes inward migration of particles. This enhances the enrichment of high-density particles while effectively suppressing their mixing into the clean coal product at the outer edge. For difficult-to-separate fine particles below 0.1 mm, although complete separation is challenging, increasing the transverse inclination angle still shows a clear reduction in the misplacement of high-density particles, providing a controllable approach for improving the quality of the outer edge product. This study offers theoretical insights and design guidance for optimizing spiral separator structures and enhancing fine coal separation efficiency.