Fatigue Damage Characteristics of Oil-Well Cement Slurries Under Frequent Cyclic Loading at Various Temperatures

The rapid development of renewable energy requires the support of large-scale energy storage technologies to maintain system balance. Salt cavern compressed air energy storage (CAES) is regarded as one of the key technological pathways for large-scale energy storage. In such systems, the wellbore serves as a critical structure connecting surface facilities and the underground salt cavern, while the cement sheath—formed between the casing and formation during well cementing—acts as the primary barrier ensuring the overall sealing integrity of the wellbore. Through cyclic loading–unloading tests on cement slurries under different temperatures, this study yields the following main conclusions: (1) Increasing temperature aggravates the accumulation of fatigue damage in cement specimens. Taking cumulative plastic strain as an example, it rises from 0.45% to 0.99% as the temperature increases from 25 °C to 115 °C. (2) Elevated temperature promotes greater irreversible energy dissipation under fixed cyclic stress limits. When the temperature rises from 25 °C to 115 °C, the dissipated energy density increases from 0.0033 mJ/m3 to 0.0046 mJ/m3, and its proportion relative to the input energy also increases from 5.52% to 7.13%. (3) Temperature rise leads to notable deterioration of the internal pore structure. At 115 °C, the NMR T2 distribution peak shifts rightward by 0.49 ms, the total pore volume increases by 150.53 mm3, and the corresponding permeability rises by 1.398 × 10−3 μm2. (4) Elevated temperature (up to 115 °C) weakens material performance through a dual mechanism: it accelerates dehydration of the cementitious system, reducing interparticle bond strength, while also promoting plastic slip. It is recommended to optimize the cement slurry formulation (e.g., by incorporating thermal stabilizers) to enhance its long-term sealing performance under service conditions.

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Journal
Applied Sciences
Published
2026-02-18
DOI
https://doi.org/10.3390/app16042031
Primary Topic
Drilling and Well Engineering
Type
article
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article

Fatigue Damage Characteristics of Oil-Well Cement Slurries Under Frequent Cyclic Loading at Various Temperatures

Liang Wang, Yuting Jing, Qiqi Ying, Yintong Guo et al.
Applied Sciences
Drilling and Well Engineering
article

Fatigue Damage Characteristics of Oil-Well Cement Slurries Under Frequent Cyclic Loading at Various Temperatures

Liang Wang, Yuting Jing, Qiqi Ying, Yintong Guo, Zhenhui Bi, Tingting Liu
article en

Abstract

The rapid development of renewable energy requires the support of large-scale energy storage technologies to maintain system balance. Salt cavern compressed air energy storage (CAES) is regarded as one of the key technological pathways for large-scale energy storage. In such systems, the wellbore serves as a critical structure connecting surface facilities and the underground salt cavern, while the cement sheath—formed between the casing and formation during well cementing—acts as the primary barrier ensuring the overall sealing integrity of the wellbore. Through cyclic loading–unloading tests on cement slurries under different temperatures, this study yields the following main conclusions: (1) Increasing temperature aggravates the accumulation of fatigue damage in cement specimens. Taking cumulative plastic strain as an example, it rises from 0.45% to 0.99% as the temperature increases from 25 °C to 115 °C. (2) Elevated temperature promotes greater irreversible energy dissipation under fixed cyclic stress limits. When the temperature rises from 25 °C to 115 °C, the dissipated energy density increases from 0.0033 mJ/m3 to 0.0046 mJ/m3, and its proportion relative to the input energy also increases from 5.52% to 7.13%. (3) Temperature rise leads to notable deterioration of the internal pore structure. At 115 °C, the NMR T2 distribution peak shifts rightward by 0.49 ms, the total pore volume increases by 150.53 mm3, and the corresponding permeability rises by 1.398 × 10−3 μm2. (4) Elevated temperature (up to 115 °C) weakens material performance through a dual mechanism: it accelerates dehydration of the cementitious system, reducing interparticle bond strength, while also promoting plastic slip. It is recommended to optimize the cement slurry formulation (e.g., by incorporating thermal stabilizers) to enhance its long-term sealing performance under service conditions.

Applied SciencesVol. 16(4)
China University of Petroleum, Beijing (CN), Institute of Rock and Soil Mechanics (CN), University of Chinese Academy of Sciences (CN)
Affordable and clean energy
Openalex Percentile: Top 53%
Drilling and Well Engineering
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