Elemental Selection Rather than Entropy in Designing Low-Pt High-Entropy Intermetallics for Efficient Oxygen Reduction

High-entropy materials (HEMs) have emerged as promising candidates for electrocatalysis. However, their design has largely focused on a higher configurational entropy while neglecting the decisive role of elemental identity. Here we demonstrate that elemental selection, rather than entropy maximization, governs the catalytic performance of high-entropy intermetallics (HEIs) toward the oxygen reduction reaction (ORR) in proton-exchanged membrane fuel cells (PEMFCs). Guided by theoretical calculations, we designed a low-Pt-loading HEI electrocatalyst, HEI-Pt4PdFeCoNi, featuring an ordered L10 structure with a moderate entropy level, an optimal d-band center (−2.433 eV), and pronounced compressive strain (11%). Owing to its electron-rich Pt surface and stabilized intermetallic framework, HEI-Pt4PdFeCoNi delivered ORR activity (E1/2 = 0.932 V and mass activity = 1.244 A mgPt–1 at 0.9 V vs RHE) and negligible degradation after 100,000 potential cycles. In membrane electrode assemblies (MEAs) under H2/air conditions, it achieved a current density of 1.29 A cm–2 at 0.67 V and maintained 98.7% of its initial performance over 1500 h. Even after 150,000 accelerated stress cycles, the mass activity and current density decreased by 9% and 7%, respectively, corresponding to a projected lifetime of ∼61,440 h and a stack cost as low as 121.47 $/kWnet. Mechanistic studies revealed that the performance originated from optimized *OOH adsorption and facilitated O–O bond cleavage, induced by compressive strain and interelement electron transfer. This study establishes elemental configuration of entropy as a governing design principle for L10 Pt-based high-entropy intermetallic ORR electrocatalysts beyond entropy stabilization.

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Journal
ACS Catalysis
Published
2026-02-18
DOI
https://doi.org/10.1021/acscatal.5c08577
Primary Topic
Electrocatalysts for Energy Conversion
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article
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article

Elemental Selection Rather than Entropy in Designing Low-Pt High-Entropy Intermetallics for Efficient Oxygen Reduction

Y. C. Zhu, Jie Miao, Yiyang Mao, Jiaqi Li et al.
ACS Catalysis
Electrocatalysts for Energy Conversion
article

Elemental Selection Rather than Entropy in Designing Low-Pt High-Entropy Intermetallics for Efficient Oxygen Reduction

Y. C. Zhu, Jie Miao, Yiyang Mao, Jiaqi Li, Chang Li, Xixi Wang, Wei Zhou, Lei Xu, Zongping Shao, Qinke Tang, Yu-Lin Min, Duo Chen
article en

Abstract

High-entropy materials (HEMs) have emerged as promising candidates for electrocatalysis. However, their design has largely focused on a higher configurational entropy while neglecting the decisive role of elemental identity. Here we demonstrate that elemental selection, rather than entropy maximization, governs the catalytic performance of high-entropy intermetallics (HEIs) toward the oxygen reduction reaction (ORR) in proton-exchanged membrane fuel cells (PEMFCs). Guided by theoretical calculations, we designed a low-Pt-loading HEI electrocatalyst, HEI-Pt4PdFeCoNi, featuring an ordered L10 structure with a moderate entropy level, an optimal d-band center (−2.433 eV), and pronounced compressive strain (11%). Owing to its electron-rich Pt surface and stabilized intermetallic framework, HEI-Pt4PdFeCoNi delivered ORR activity (E1/2 = 0.932 V and mass activity = 1.244 A mgPt–1 at 0.9 V vs RHE) and negligible degradation after 100,000 potential cycles. In membrane electrode assemblies (MEAs) under H2/air conditions, it achieved a current density of 1.29 A cm–2 at 0.67 V and maintained 98.7% of its initial performance over 1500 h. Even after 150,000 accelerated stress cycles, the mass activity and current density decreased by 9% and 7%, respectively, corresponding to a projected lifetime of ∼61,440 h and a stack cost as low as 121.47 $/kWnet. Mechanistic studies revealed that the performance originated from optimized *OOH adsorption and facilitated O–O bond cleavage, induced by compressive strain and interelement electron transfer. This study establishes elemental configuration of entropy as a governing design principle for L10 Pt-based high-entropy intermetallic ORR electrocatalysts beyond entropy stabilization.

ACS CatalysisVol. 16(6)
Nanjing Tech University (CN), Shanghai Jiao Tong University (CN), Curtin University (AU), Shanghai University of Electric Power (CN), Metal Matrix Cast Composites (United States) (US), Advanced Energy (United States) (US), Suzhou Research Institute (CN), The Synergetic Innovation Center for Advanced Materials (CN)
Openalex Percentile: Top 53%
Electrocatalysts for Energy Conversion
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