Numerical Simulation Analysis of Hot Roller Pressing for NCM622 Cathode Electrode Sheet Based on Discrete Element Method

This study establishes a microscopic physical model of the NCM622 cathode electrode sheet based on the discrete element method (DEM). Through numerical simulation, the effects of roller speed, heat source temperature, and electrode material composition ratio on the thermal conduction behavior during the hot roller pressing process are quantitatively analyzed. The influence of the binder on the heat transfer of the electrode sheet is also taken into account. The simulation results indicate that for the NCM622 cathode electrode sheet, under a heat source temperature of 363 K, the roller speed should not exceed 10 m/min. Increasing the heat source temperature significantly accelerates the heating rate: at a roller speed of 15 m/min, for every 5 K increase in heat source temperature, the temperature at the coating‐current collector interface region rises by approximately 4 K. During the hot rolling process, electrode sheet with different material ratios exhibit no significant differences in temperature variation.

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Publication Details

Journal
Energy Technology
Published
2026-02-01
DOI
https://doi.org/10.1002/ente.202502296
Primary Topic
Electrodeposition and Electroless Coatings
Type
article
Field-Weighted Citation Impact
0.00

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article

Numerical Simulation Analysis of Hot Roller Pressing for NCM622 Cathode Electrode Sheet Based on Discrete Element Method

M M N Awalludin, Minglin Li, Shahbaz Khan, Zeluan Wu et al.
Energy Technology
Electrodeposition and Electroless Coatings
article

Numerical Simulation Analysis of Hot Roller Pressing for NCM622 Cathode Electrode Sheet Based on Discrete Element Method

M M N Awalludin, Minglin Li, Shahbaz Khan, Zeluan Wu, Jiangxin Gou
article en

Abstract

This study establishes a microscopic physical model of the NCM622 cathode electrode sheet based on the discrete element method (DEM). Through numerical simulation, the effects of roller speed, heat source temperature, and electrode material composition ratio on the thermal conduction behavior during the hot roller pressing process are quantitatively analyzed. The influence of the binder on the heat transfer of the electrode sheet is also taken into account. The simulation results indicate that for the NCM622 cathode electrode sheet, under a heat source temperature of 363 K, the roller speed should not exceed 10 m/min. Increasing the heat source temperature significantly accelerates the heating rate: at a roller speed of 15 m/min, for every 5 K increase in heat source temperature, the temperature at the coating‐current collector interface region rises by approximately 4 K. During the hot rolling process, electrode sheet with different material ratios exhibit no significant differences in temperature variation.

Energy TechnologyVol. 14(2)
Minjiang University (CN), International Islamic University Malaysia (MY), University of Tabuk (SA), Fuzhou University (CN)
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 52%
Electrodeposition and Electroless Coatings
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