TinyML based monitoring and diagnosis system to enable the European battery digital passport

The European Union mandates comprehensive battery digital passports for EV and industrial batteries above 2 kWh capacity starting February 2027. This paper presents a TinyML-based monitoring system that enables real-time battery parameters estimation to support digital passport requirements using voltage (V), current (I), and temperature (T) measurements. Two neural network architectures were evaluated: an Artificial Neural Network (ANN) with 6.5K parameters and a Convolutional Neural Network (CNN) with 24.5K parameters. Both models were quantized to 8-bit precision and deployed on an STM32F413ZHT6 microcontroller with ESP32-WROOM-32E for cloud connectivity. Experimental validation was performed using a case study of State of Charge estimation for a 20 Ah Lithium Iron Phosphate battery. The ANN model achieved superior performance with a Mean Absolute Error below 5.3% and a Root Mean Square Error below 6.7%, while consuming only 6.36 kB of flash memory and 0.35 kB of scratch memory. The quantized models showed minimal accuracy degradation compared to full-precision versions. The proposed system provides a cost-effective solution for continuous battery monitoring, supporting regulatory compliance while enabling predictive diagnostics and enhanced safety management throughout the battery lifecycle.

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Published
2025-12-02
DOI
https://doi.org/10.1109/appeec66370.2025.11382158
Primary Topic
Advanced Battery Technologies Research
Type
article
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article

TinyML based monitoring and diagnosis system to enable the European battery digital passport

Emanuèle Ogliari, Marco Carratù, Marco Mussetta, L. Ferrigno et al.
Advanced Battery Technologies Research
article

TinyML based monitoring and diagnosis system to enable the European battery digital passport

Emanuèle Ogliari, Marco Carratù, Marco Mussetta, L. Ferrigno, Antonio Pietrosanto, Vincenzo Paciello, Emilio Pafumi, Filippo Milano
article en

Abstract

The European Union mandates comprehensive battery digital passports for EV and industrial batteries above 2 kWh capacity starting February 2027. This paper presents a TinyML-based monitoring system that enables real-time battery parameters estimation to support digital passport requirements using voltage (V), current (I), and temperature (T) measurements. Two neural network architectures were evaluated: an Artificial Neural Network (ANN) with 6.5K parameters and a Convolutional Neural Network (CNN) with 24.5K parameters. Both models were quantized to 8-bit precision and deployed on an STM32F413ZHT6 microcontroller with ESP32-WROOM-32E for cloud connectivity. Experimental validation was performed using a case study of State of Charge estimation for a 20 Ah Lithium Iron Phosphate battery. The ANN model achieved superior performance with a Mean Absolute Error below 5.3% and a Root Mean Square Error below 6.7%, while consuming only 6.36 kB of flash memory and 0.35 kB of scratch memory. The quantized models showed minimal accuracy degradation compared to full-precision versions. The proposed system provides a cost-effective solution for continuous battery monitoring, supporting regulatory compliance while enabling predictive diagnostics and enhanced safety management throughout the battery lifecycle.

University of Salerno (IT), Università degli studi di Cassino e del Lazio Meridionale (IT), A2A (Italy) (IT), Politecnico di Milano (IT)
Affordable and clean energy
Openalex Percentile: Top 38%
Advanced Battery Technologies Research
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