Synthesis of Dipentaerythritol by Reactive Extrusion

Dipentaerythritol (DPE) is a polyol with a wide range of applications in coating, painting, or lubricant industries. In this study, a method to synthesize DPE starting from pentaerythritol (PE) by using a solvent-free reactive extrusion continuous process is proposed. A yield of 11% with a 58% selectivity was obtained in less than 5 min using 1 mol % of p-toluenesulfonic acid (PTSA) at 230 °C with a PE feed rate of 2 kg/h. The use of a solvent as liquid-assisted grinding (LAG) or a polymer as polymer-assisted grinding (POLAG) was also investigated, but only dilution effects were observed.

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Journal
Industrial & Engineering Chemistry Research
Published
2026-02-17
DOI
https://doi.org/10.1021/acs.iecr.5c04984
Primary Topic
Lubricants and Their Additives
Type
article
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article

Synthesis of Dipentaerythritol by Reactive Extrusion

Etienne Airiau, Estelle Métay, Vivien Henryon, Rodolphe Berthelon et al.
Industrial & Engineering Chemistry Research
Lubricants and Their Additives
article

Synthesis of Dipentaerythritol by Reactive Extrusion

Etienne Airiau, Estelle Métay, Vivien Henryon, Rodolphe Berthelon, Karim Delage, Véronique Bounor-Legaré
article en

Abstract

Dipentaerythritol (DPE) is a polyol with a wide range of applications in coating, painting, or lubricant industries. In this study, a method to synthesize DPE starting from pentaerythritol (PE) by using a solvent-free reactive extrusion continuous process is proposed. A yield of 11% with a 58% selectivity was obtained in less than 5 min using 1 mol % of p-toluenesulfonic acid (PTSA) at 230 °C with a PE feed rate of 2 kg/h. The use of a solvent as liquid-assisted grinding (LAG) or a polymer as polymer-assisted grinding (POLAG) was also investigated, but only dilution effects were observed.

Industrial & Engineering Chemistry ResearchVol. 65(8)
Université Claude Bernard Lyon 1 (FR), Centre National de la Recherche Scientifique (FR), Institut de Chimie et Biochimie Moléculaires et Supramoléculaires (FR), Ingenierie des Materiaux polymeres (FR)
Openalex Percentile: Top 54%
Lubricants and Their Additives
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Synthesis of Dipentaerythritol by Reactive Extrusion — Etienne Airiau, Estelle Métay, et al. · Industrial & Engineering Chemistry Research (2026) | TGRS Research Map | TGRS