Defect phases beyond grain boundaries

Abstract Defects are fundamental to the behavior and performance of structural materials, yet their treatment in alloy design has often been decoupled from thermodynamic considerations of phase stability. The emerging concept of "defect phases" — chemically and structurally distinct configurations at lattice defects — offers a unified framework that integrates defect chemistry, thermodynamic stability, and mechanical behavior. While grain-boundary (two-dimensional) defect phases have gained recent attention, this article expands the scope to include defect phases across all dimensionalities, with a particular emphasis on dislocations (one-dimensional) as mobile carriers of plastic deformation and sites of complex phase behavior. We discuss how point, line, and planar defects can host distinct defect phases, how these phases compete for solute atoms, and how their stability can be mapped using defect phase diagrams constructed in chemical potential space. Through selected case studies in metallic solid solutions and ordered intermetallics, including Laves, B2, and µ-phases, we illustrate how dislocation-based defect phases can influence plasticity, strengthen alloys, or even drive local transformations that modify mechanical properties. By bridging defect physics with materials thermodynamics, we advocate for a defect phase-informed design paradigm that connects atomic-scale phenomena to bulk processing and performance. Graphical abstract