<sup>Fabrication of Alumina Membrane Filters with Framework Structures by Photolithography</sup>

Porous alumina membrane filters (PAMFs) with a framework are a promising membrane filtration material. Their structure, where a thin filter layer is supported by a thick framework, enables the realization of uniform pore size, high permeability, and mechanical durability, allowing for the precise and efficient filtering of various particles. In this study, we fabricated a PAMF with a framework using a technique that combines Al substrate anodization and photolithography. To form a framework structure on an anodic porous alumina layer, a resist pattern was formed on the anodic porous alumina layer by photolithography, followed by the dissolution of the alumina layer at the resist opening. Subsequently, the obtained samples were anodized again to form a filter layer. By detaching the anodic oxide layer from the Al substrate, we obtained a PAMF with a framework. In this study, it was demonstrated that controlling the wettability of anodic porous alumina is essential for forming resist patterns by photolithography on its surface. It was also clarified that prefilling the high-aspect-ratio fine pores with an etchant or electrolyte is important for removing the alumina layer at the resist opening by etching and for reanodization to form a filter layer.

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Publication Details

Journal
ACS Omega
Published
2026-02-17
DOI
https://doi.org/10.1021/acsomega.5c12957
Primary Topic
Anodic Oxide Films and Nanostructures
Type
article
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article

Fabrication of Alumina Membrane Filters with Framework Structures by Photolithography

Atsunori Ikezawa, Takashi Yanagishita, Aika Hamada
ACS Omega
Anodic Oxide Films and Nanostructures
article

Fabrication of Alumina Membrane Filters with Framework Structures by Photolithography

Atsunori Ikezawa, Takashi Yanagishita, Aika Hamada
article en

Abstract

Porous alumina membrane filters (PAMFs) with a framework are a promising membrane filtration material. Their structure, where a thin filter layer is supported by a thick framework, enables the realization of uniform pore size, high permeability, and mechanical durability, allowing for the precise and efficient filtering of various particles. In this study, we fabricated a PAMF with a framework using a technique that combines Al substrate anodization and photolithography. To form a framework structure on an anodic porous alumina layer, a resist pattern was formed on the anodic porous alumina layer by photolithography, followed by the dissolution of the alumina layer at the resist opening. Subsequently, the obtained samples were anodized again to form a filter layer. By detaching the anodic oxide layer from the Al substrate, we obtained a PAMF with a framework. In this study, it was demonstrated that controlling the wettability of anodic porous alumina is essential for forming resist patterns by photolithography on its surface. It was also clarified that prefilling the high-aspect-ratio fine pores with an etchant or electrolyte is important for removing the alumina layer at the resist opening by etching and for reanodization to form a filter layer.

ACS OmegaVol. 11(10)
Tokyo Metropolitan University (JP)
Openalex Percentile: Top 54%
Anodic Oxide Films and Nanostructures
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