Non‐Destructive Hydrophobic Engineering of Inverse Catalysts for Methanol Synthesis from CO <sub>2</sub>

CO<sub>2</sub> hydrogenation to green methanol using renewable hydrogen offers a promising approach for achieving a sustainable carbon cycle. Among various catalyst designs, inverse catalysts have attracted growing interest due to their unique structural advantages. However, the performance of inverse catalysts, such as ZrO<sub>2</sub>/Cu, is hindered by their hydrophilic nature, while the systematic investigations into their surface wettability remain rare. In this study, we report a non-destructive hydrophobic modification strategy for ZrO<sub>2</sub>/Cu catalyst through physical mixing with polydivinylbenzene (PDVB). The optimized ZrO<sub>2</sub>/Cu-PDVB (1:1 mass ratio) catalyst achieves a methanol space-time yield of 920.10 mg<sub>CH3OH</sub> g<sub>cat</sub> <sup>-</sup> <sup>1</sup> h<sup>-</sup> <sup>1</sup> under mild conditions, outperforming the unmodified catalyst by 30%. Additionally, the optimized catalyst also demonstrates outstanding 200 h thermal stability. In situ DRIFTS and related analyses reveal that the PDVB effectively promotes water desorption and diffusion, alleviating its negative impact on the rate-determining step of formate hydrogenation. This also preserves the size, metallic state of Cu particles, and the abundance of oxygen vacancies, crucial for maintaining the active ZrO<sub>x</sub>-Cu interface. This work presents a simple, scalable method for adjusting the local microenvironment of inverse catalysts, highlighting the critical yet underexplored role of hydrophobic surface engineering in optimizing water-sensitive catalytic systems.

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Publication Details

Journal
Advanced Science
Published
2026-02-15
DOI
https://doi.org/10.1002/advs.202523915
Primary Topic
Catalysts for Methane Reforming
Type
article
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article

Non‐Destructive Hydrophobic Engineering of Inverse Catalysts for Methanol Synthesis from CO 2

Yanghui Lu, Kaige Wang, Ting Fan, Bingyan Sun et al.
Advanced Science
Catalysts for Methane Reforming
article

Non‐Destructive Hydrophobic Engineering of Inverse Catalysts for Methanol Synthesis from CO 2

Yanghui Lu, Kaige Wang, Ting Fan, Bingyan Sun, Keran Wang, Tianfu Zhang, Di Fu
article en

Abstract

CO<sub>2</sub> hydrogenation to green methanol using renewable hydrogen offers a promising approach for achieving a sustainable carbon cycle. Among various catalyst designs, inverse catalysts have attracted growing interest due to their unique structural advantages. However, the performance of inverse catalysts, such as ZrO<sub>2</sub>/Cu, is hindered by their hydrophilic nature, while the systematic investigations into their surface wettability remain rare. In this study, we report a non-destructive hydrophobic modification strategy for ZrO<sub>2</sub>/Cu catalyst through physical mixing with polydivinylbenzene (PDVB). The optimized ZrO<sub>2</sub>/Cu-PDVB (1:1 mass ratio) catalyst achieves a methanol space-time yield of 920.10 mg<sub>CH3OH</sub> g<sub>cat</sub> <sup>-</sup> <sup>1</sup> h<sup>-</sup> <sup>1</sup> under mild conditions, outperforming the unmodified catalyst by 30%. Additionally, the optimized catalyst also demonstrates outstanding 200 h thermal stability. In situ DRIFTS and related analyses reveal that the PDVB effectively promotes water desorption and diffusion, alleviating its negative impact on the rate-determining step of formate hydrogenation. This also preserves the size, metallic state of Cu particles, and the abundance of oxygen vacancies, crucial for maintaining the active ZrO<sub>x</sub>-Cu interface. This work presents a simple, scalable method for adjusting the local microenvironment of inverse catalysts, highlighting the critical yet underexplored role of hydrophobic surface engineering in optimizing water-sensitive catalytic systems.

Advanced Science
State Power Investment Corporation (China) (CN), Zhejiang Energy Group (China) (CN), Zhejiang University (CN)
Responsible consumption and production
Openalex Percentile: Top 54%
Catalysts for Methane Reforming
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Non‐Destructive Hydrophobic Engineering of Inverse Catalysts for Methanol Synthesis from CO <sub>2</sub> — Yanghui Lu, Kaige Wang, et al. · Advanced Science (2026) | TGRS Research Map | TGRS