Performance Evaluation of a Ship Waste Heat-Driven Freshwater Production System Based on Rotary Dehumidification and Seawater Condensation

This study evaluates integrated shipboard freshwater production and fresh air pretreatment on a 20,000 TEU-class container vessel, addressing its freshwater demand and the inefficient recovery of exhaust waste heat from the main engine. The system integrates rotary dehumidification, seawater condensation, and water purification. A theoretical model was developed to evaluate the system performance, incorporating design, thermodynamic modeling, parameter optimization, and adaptability analyses under various operating conditions. The results indicate that under optimal conditions (seawater at 25 °C, outlet temperature difference of 2 °C), the single-stage system is predicted to produce approximately 1.45 m3 of freshwater per day, meeting 20.7% of the vessel’s freshwater requirement. The auxiliary electrical energy consumption, estimated based on standard engineering correlations, is 1–1.5 kWh/m3, representing a 70–80% reduction compared to conventional reverse osmosis systems (3–6 kWh/m3). The sensitivity coefficient for seawater temperature was −0.334, whereas that for output temperature was −0.167. A two-stage series configuration has the potential to further improve the demand satisfaction rate to 41–61%. Overall, the proposed system enables the cascade utilization of ship waste heat and functional integration of air pretreatment and freshwater production, offering a promising auxiliary engineering solution for energy conservation, emission reduction, and onboard freshwater self-sufficiency in marine applications.

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Publication Details

Journal
Processes
Published
2026-02-14
DOI
https://doi.org/10.3390/pr14040666
Primary Topic
Membrane Separation Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Performance Evaluation of a Ship Waste Heat-Driven Freshwater Production System Based on Rotary Dehumidification and Seawater Condensation

Defeng Ding, Guojie Zheng, Shilong Jiao, Guanghai Yang et al.
Processes
Membrane Separation Technologies
article

Performance Evaluation of a Ship Waste Heat-Driven Freshwater Production System Based on Rotary Dehumidification and Seawater Condensation

Defeng Ding, Guojie Zheng, Shilong Jiao, Guanghai Yang, Ziwen Zhu
article en

Abstract

This study evaluates integrated shipboard freshwater production and fresh air pretreatment on a 20,000 TEU-class container vessel, addressing its freshwater demand and the inefficient recovery of exhaust waste heat from the main engine. The system integrates rotary dehumidification, seawater condensation, and water purification. A theoretical model was developed to evaluate the system performance, incorporating design, thermodynamic modeling, parameter optimization, and adaptability analyses under various operating conditions. The results indicate that under optimal conditions (seawater at 25 °C, outlet temperature difference of 2 °C), the single-stage system is predicted to produce approximately 1.45 m3 of freshwater per day, meeting 20.7% of the vessel’s freshwater requirement. The auxiliary electrical energy consumption, estimated based on standard engineering correlations, is 1–1.5 kWh/m3, representing a 70–80% reduction compared to conventional reverse osmosis systems (3–6 kWh/m3). The sensitivity coefficient for seawater temperature was −0.334, whereas that for output temperature was −0.167. A two-stage series configuration has the potential to further improve the demand satisfaction rate to 41–61%. Overall, the proposed system enables the cascade utilization of ship waste heat and functional integration of air pretreatment and freshwater production, offering a promising auxiliary engineering solution for energy conservation, emission reduction, and onboard freshwater self-sufficiency in marine applications.

ProcessesVol. 14(4)
Jimei University (CN)
National Natural Science Foundation of China, Natural Science Foundation of Fujian Province
Affordable and clean energy
Openalex Percentile: Top 58%
Membrane Separation Technologies
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Performance Evaluation of a Ship Waste Heat-Driven Freshwater Production System Based on Rotary Dehumidification and Seawater Condensation — Defeng Ding, Guojie Zheng, et al. · Processes (2026) | TGRS Research Map | TGRS