Adversarially Robust and Explainable Insulator Defect Detection for Smart Grid Infrastructure

Automated insulator inspection systems face critical challenges from small object sizes, complex backgrounds, and vulnerability to adversarial attacks, a security concern largely unaddressed in safety-critical power infrastructure. We introduce Faster-YOLOv12n, integrating a FasterNet backbone with SGC2f attention modules and Wise-ShapeIoU loss for enhanced small defect localization. Our architecture achieves 98.9% [email protected] on the CPLID, improving baseline YOLOv12n by 1.3% in precision (97.8% vs. 96.5%), 4.7% in recall (95.1% vs. 90.4%), and 1.8% in [email protected]. Through differential data augmentation, we expand training samples from 678 to 3900 images, achieving balanced class distribution and robust generalization across fog, adverse weather, and complex transmission line backgrounds. Comparative evaluation demonstrates superior performance over RT-DETR, Faster R-CNN, YOLOv7, YOLOv8, and YOLOv9, with per-class analysis revealing 99.8% [email protected] for defect detection. We provide the first comprehensive adversarial robustness evaluation for insulator defect detection, systematically assessing FGSM, PGD, and C&W attacks across perturbation budgets. Through adversarial training with mixed-batch strategies, our robust model maintains 93.2% [email protected] under the strongest FGSM attacks (ϵ = 48/255), 94.5% under PGD attacks, and 95.1% under C&W attacks (τ = 3.0) while preserving 98.9% clean accuracy, demonstrating no trade-off between accuracy and robustness. Grad-CAM visualizations demonstrate that attacks disrupt confidence calibration while preserving spatial attention on defect regions, providing interpretable insights into model decision-making under adversarial conditions and validating learned feature representations for safety-critical smart grid monitoring applications.