Surface Coating Strategies for SMA-Based Antennas in Ultra-Small Satellite Platforms

Spaceflight has become more accessible than ever due to increased launch reliability and significant advances in electronics. Among these advancements are small-sized PocketQubes, which are small satellites (5 × 5 × 5 cm for 1P) that can be built using commercial off-the-shelf components. A critical subsystem in these satellites is the communication system, which requires compact and deployable antennas. This work focuses on the design of deployable antennas for TU Delft’s upcoming Delfi-Twin PocketQube mission, operating in the 10 m and 6 m amateur bands. The Shape Memory Alloy (SMA) nitinol was selected as the antenna material due to its favorable mechanical and deployment characteristics. However, its high electrical resistivity limits antenna efficiency. This study investigates multiple conductive coating techniques for nitinol antenna wires, aiming to improve electrical performance while maintaining mechanical flexibility. The coatings are evaluated through electrical resistance measurements and mechanical bending tests. Among them, a DuPont ME164 ink showed the most promising performance, significantly reducing wire resistance compared to bare nitinol while preserving mechanical integrity. These results address a novel conductive coating for efficient SMA-based antennas and demonstrate a valid approach for improving deployable antennas in small-satellite applications.