Influence and Mechanism of Vanadium, Nickel, and Molybdenum Bioleaching from Black Shale by Energy Substrates

Black shale represents a distinctive and critical mineral resource in China, harboring approximately 90% of the nation’s recoverable vanadium reserves while concurrently containing abundant strategic metal elements such as nickel and molybdenum. However, the complex occurrence states of vanadium, nickel, and molybdenum within black shale pose significant challenges to their efficient extraction. Conventional metallurgical processes—including calcination-leaching and hydrometallurgical leaching—primarily target vanadium recovery, exhibiting limited efficiency for comprehensive utilization of valuable metals. Against the backdrop of green metallurgy and carbon neutrality objectives, bioleaching techniques have garnered extensive research attention. This study developed a specialized consortium of ore-leaching microorganisms, designated WZ-Q, tailored to the mineralogical characteristics of black shale, demonstrating effective leaching capabilities for vanadium, nickel, and molybdenum. Furthermore, the enhancing effects of Fe2+, elemental sulfur (S0), and pyrite as energy substrates on bioleaching efficiency were investigated. Upon incorporating these energy materials, maximum leaching efficiencies reached 66.5% for vanadium, 82.5% for nickel, and 29.7% for molybdenum. Analysis through leaching process monitoring and multi-characterization of both raw ore and residues revealed that supplemental energy substrates intensify shifts in solution potential and pH, thereby promoting elemental oxidation and mineral decomposition. Nevertheless, critical impediments to leaching efficiency include the encapsulation of target elements within silicate matrices and incomplete dissolution of oxidized species. Subsequent research should prioritize methodologies to intensify silicate mineral dissolution and enhance the release of oxidized compounds during microbial leaching processes.