Novel <scp>PTFE</scp> / <scp>PI</scp> Nanofibrous Composite Membranes Enabling High‐Flux Desalination and Durable Anti‐Scaling in Membrane Distillation

Polytetrafluoroethylene (PTFE) membranes are widely recognized for their low surface energy and strong resistance to salt accumulation in membrane distillation (MD) processes. However, challenges such as limited interfacial adhesion and unfavorable morphological characteristics hinder the fabrication of fibrous membranes and compromise vapor flux and long‐term stability. This study introduces a simple and efficient one‐step fabrication method for PTFE nanofibrous membranes. By incorporating a water‐soluble precursor of polyimide (PI) into an aqueous PTFE emulsion, followed by thermal imidization during PTFE sintering, a uniformly distributed PI microphase is formed within the PTFE matrix. This approach enhanced nanofiber surface roughness, controlled fiber morphology and membrane porosity, and prevented fiber fusion and shrinkage. The resultant PTFE/PI membranes exhibit strong three‐dimensional super‐hydrophobicity and self‐cleaning capabilities, with a water contact angle of 156 ± 4°. Under direct contact membrane distillation (DCMD) with 3.5 wt% NaCl feed at a temperature difference of 40 °C, the membranes delivered a high water vapor flux of 52.2 ± 2 L m −2 h −1 , approximately 206% higher than pure PTFE nanofibrous membranes, while maintaining salt rejection nearly 100%. Moreover, the membranes demonstrate stable performance over 168 hours of continuous operation.

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Publication Details

Journal
Energy & environment materials
Published
2026-02-13
DOI
https://doi.org/10.1002/eem2.70288
Primary Topic
Membrane Separation Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Novel PTFE / PI Nanofibrous Composite Membranes Enabling High‐Flux Desalination and Durable Anti‐Scaling in Membrane Distillation

Zheyi Meng, Xuefeng Zhu, L. Y. Zhu, Xiaoying Wei et al.
Energy & environment materials
Membrane Separation Technologies
article

Novel PTFE / PI Nanofibrous Composite Membranes Enabling High‐Flux Desalination and Durable Anti‐Scaling in Membrane Distillation

Zheyi Meng, Xuefeng Zhu, L. Y. Zhu, Xiaoying Wei, Rujia Zou, Guangda Wang, Meifang Zhu, Yuan Liu
article en

Abstract

Polytetrafluoroethylene (PTFE) membranes are widely recognized for their low surface energy and strong resistance to salt accumulation in membrane distillation (MD) processes. However, challenges such as limited interfacial adhesion and unfavorable morphological characteristics hinder the fabrication of fibrous membranes and compromise vapor flux and long‐term stability. This study introduces a simple and efficient one‐step fabrication method for PTFE nanofibrous membranes. By incorporating a water‐soluble precursor of polyimide (PI) into an aqueous PTFE emulsion, followed by thermal imidization during PTFE sintering, a uniformly distributed PI microphase is formed within the PTFE matrix. This approach enhanced nanofiber surface roughness, controlled fiber morphology and membrane porosity, and prevented fiber fusion and shrinkage. The resultant PTFE/PI membranes exhibit strong three‐dimensional super‐hydrophobicity and self‐cleaning capabilities, with a water contact angle of 156 ± 4°. Under direct contact membrane distillation (DCMD) with 3.5 wt% NaCl feed at a temperature difference of 40 °C, the membranes delivered a high water vapor flux of 52.2 ± 2 L m −2 h −1 , approximately 206% higher than pure PTFE nanofibrous membranes, while maintaining salt rejection nearly 100%. Moreover, the membranes demonstrate stable performance over 168 hours of continuous operation.

Energy & environment materials
Donghua University (CN)
China Scholarship Council, National Key Research and Development Program of China, Fundamental Research Funds for the Central Universities
Openalex Percentile: Top 59%
Membrane Separation Technologies
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