Materials, processing, and structural strategies for encapsulation in stretchable and flexible optoelectronics

Deformable optoelectronic devices are emerging as critical technologies for wearable healthcare systems and next-generation display and energy harvesting platforms. Their practical deployment, however, remains limited by accelerated degradation under ambient conditions. Penetration of water vapor and oxygen accelerates the failure of moisture-sensitive layers, making encapsulation a key determinant of operational lifetime. A fundamental trade-off exists between barrier performance and mechanical stretchability: organic materials offer high compliance but poor moisture resistance, whereas inorganic barriers provide excellent impermeability but suffer from brittleness. Addressing these competing requirements demands an integrated approach that considers material selection and fabrication methodology. This review highlights recent advances in stretchable encapsulation technologies, encompassing organic, inorganic, and hybrid materials, and outlines the core requirements for practical operation: high impermeability, mechanical compliance, and optical transparency. By correlating emerging experimental results with these criteria, this review establishes a framework for designing encapsulation strategies that reconcile mechanical and barrier demands.

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Publication Details

Journal
npj Flexible Electronics
Published
2026-02-12
DOI
https://doi.org/10.1038/s41528-026-00545-5
Primary Topic
Advanced Sensor and Energy Harvesting Materials
Type
article
Field-Weighted Citation Impact
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Materials, processing, and structural strategies for encapsulation in stretchable and flexible optoelectronics

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Materials, processing, and structural strategies for encapsulation in stretchable and flexible optoelectronics

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article en

Abstract

Deformable optoelectronic devices are emerging as critical technologies for wearable healthcare systems and next-generation display and energy harvesting platforms. Their practical deployment, however, remains limited by accelerated degradation under ambient conditions. Penetration of water vapor and oxygen accelerates the failure of moisture-sensitive layers, making encapsulation a key determinant of operational lifetime. A fundamental trade-off exists between barrier performance and mechanical stretchability: organic materials offer high compliance but poor moisture resistance, whereas inorganic barriers provide excellent impermeability but suffer from brittleness. Addressing these competing requirements demands an integrated approach that considers material selection and fabrication methodology. This review highlights recent advances in stretchable encapsulation technologies, encompassing organic, inorganic, and hybrid materials, and outlines the core requirements for practical operation: high impermeability, mechanical compliance, and optical transparency. By correlating emerging experimental results with these criteria, this review establishes a framework for designing encapsulation strategies that reconcile mechanical and barrier demands.

npj Flexible ElectronicsVol. 10(1)
Harvard University (US), Seoul National University (KR), Ulsan National Institute of Science and Technology (KR)
Openalex Percentile: Top 58%
Advanced Sensor and Energy Harvesting Materials
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