Magnetorheological Safety Valve and Control Strategies for Hydraulic Supports

With the continuous increase in coal mining depth, rock burst occurs frequently, which poses a serious threat to coal mine safety production. As the key equipment to ensure the stability of coal mine working face, the response characteristics of the hydraulic support safety valve are directly related to the life safety of coal miners and the protection of equipment. To address the problem that the traditional hydraulic support safety valve has a slow response and cannot release pressure rapidly, a new control strategy of a hydraulic support safety valve based on the magnetorheological effect is proposed. The fixed current control strategy and the fuzzy PID strategy based on grey predictive control are studied to improve the response speed and pressure relief efficiency of the safety valve. The effectiveness of the control strategy is verified by AMESim and Simulink co-simulation. The simulation results show that the new control strategy can significantly improve the dynamic response characteristics of the safety valve, shorten the response time and enhance the pressure relief performance. The superiority of the magnetorheological effect safety valve in improving the impact resistance of the coal mine hydraulic support is verified. This study provides a new technical path and theoretical basis for the optimal design of the safety valve of coal mine hydraulic support and the safety protection under rock burst.

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Publication Details

Journal
Applied Sciences
Published
2026-02-12
DOI
https://doi.org/10.3390/app16041813
Primary Topic
Vibration Control and Rheological Fluids
Type
article
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0.00
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article

Magnetorheological Safety Valve and Control Strategies for Hydraulic Supports

Qifan Dong, Jingang Wang, Kaifei Shi, Xinping Bao et al.
Applied Sciences
Vibration Control and Rheological Fluids
article

Magnetorheological Safety Valve and Control Strategies for Hydraulic Supports

Qifan Dong, Jingang Wang, Kaifei Shi, Xinping Bao, Haodang LI, Xinyu Song, Qing Liu
article en

Abstract

With the continuous increase in coal mining depth, rock burst occurs frequently, which poses a serious threat to coal mine safety production. As the key equipment to ensure the stability of coal mine working face, the response characteristics of the hydraulic support safety valve are directly related to the life safety of coal miners and the protection of equipment. To address the problem that the traditional hydraulic support safety valve has a slow response and cannot release pressure rapidly, a new control strategy of a hydraulic support safety valve based on the magnetorheological effect is proposed. The fixed current control strategy and the fuzzy PID strategy based on grey predictive control are studied to improve the response speed and pressure relief efficiency of the safety valve. The effectiveness of the control strategy is verified by AMESim and Simulink co-simulation. The simulation results show that the new control strategy can significantly improve the dynamic response characteristics of the safety valve, shorten the response time and enhance the pressure relief performance. The superiority of the magnetorheological effect safety valve in improving the impact resistance of the coal mine hydraulic support is verified. This study provides a new technical path and theoretical basis for the optimal design of the safety valve of coal mine hydraulic support and the safety protection under rock burst.

Applied SciencesVol. 16(4)
Tianma Microelectronics (China) (CN), Xinjiang New Energy Research Institute (China) (CN), Shandong University of Science and Technology (CN)
Responsible consumption and production
Openalex Percentile: Top 60%
Vibration Control and Rheological Fluids
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