Greener Colloidal Ink Engineering and Local Solidification Control for High‐Performance Slot‐Die Coated Perovskite Solar Modules

ABSTRACT Perovskite solar cells (PSCs) have emerged as leading candidates for next‐generation photovoltaics; however, translating laboratory‐scale efficiencies to industrial production remains limited by key challenges such as achieving high‐quality film and addressing solvent toxicity. To overcome these limitations, we formulate colloidal ink by incorporating iodobenzene (Iodo) as an environmentally sustainable additive into a DMSO‐based system, enabling scalable film fabrication via slot‐die coating. It is found that Iodo‐based additives enhance wettability, facilitate the formation of larger colloidal particles, and enable controlled solidification through solvent evaporation kinetics. Specifically, the inclusion of Iodo modulates colloidal size and evaporation behavior, which in turn reduces the effective nucleation barrier and promotes directional grain growth. This leads to the formation of dense, uniform films with improved crystallinity and minimal defects. Devices fabricated using Iodo‐based ink achieved an efficiency of up to 22.3% (the highest reported efficiency in a highly toxic DMF‐free system), encapsulated devices retaining 85% of their initial value after 1200 h of maximum power point tracking (MPPT) and 77% after 8400 h (unencapsulated devices stored in the dark), demonstrating excellent operational and long‐term stability. Furthermore, the DMF‐free, DMSO‐based ink shows excellent scalability, achieving efficiencies of 21% and 19.5% for 2.7 and 31.50 cm 2 modules, respectively.

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Publication Details

Journal
Advanced Energy Materials
Published
2026-02-09
DOI
https://doi.org/10.1002/aenm.202504928
Primary Topic
Perovskite Materials and Applications
Type
article
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article

Greener Colloidal Ink Engineering and Local Solidification Control for High‐Performance Slot‐Die Coated Perovskite Solar Modules

Sushil S. Sangale, Shi‐Joon Sung, Seok‐In Na, Sae Byeok Jo et al.
Advanced Energy Materials
Perovskite Materials and Applications
article

Greener Colloidal Ink Engineering and Local Solidification Control for High‐Performance Slot‐Die Coated Perovskite Solar Modules

Sushil S. Sangale, Shi‐Joon Sung, Seok‐In Na, Sae Byeok Jo, Sunil Vinod Barma, Sung‐Nam Kwon, Dae‐Hwan Kim
article en

Abstract

ABSTRACT Perovskite solar cells (PSCs) have emerged as leading candidates for next‐generation photovoltaics; however, translating laboratory‐scale efficiencies to industrial production remains limited by key challenges such as achieving high‐quality film and addressing solvent toxicity. To overcome these limitations, we formulate colloidal ink by incorporating iodobenzene (Iodo) as an environmentally sustainable additive into a DMSO‐based system, enabling scalable film fabrication via slot‐die coating. It is found that Iodo‐based additives enhance wettability, facilitate the formation of larger colloidal particles, and enable controlled solidification through solvent evaporation kinetics. Specifically, the inclusion of Iodo modulates colloidal size and evaporation behavior, which in turn reduces the effective nucleation barrier and promotes directional grain growth. This leads to the formation of dense, uniform films with improved crystallinity and minimal defects. Devices fabricated using Iodo‐based ink achieved an efficiency of up to 22.3% (the highest reported efficiency in a highly toxic DMF‐free system), encapsulated devices retaining 85% of their initial value after 1200 h of maximum power point tracking (MPPT) and 77% after 8400 h (unencapsulated devices stored in the dark), demonstrating excellent operational and long‐term stability. Furthermore, the DMF‐free, DMSO‐based ink shows excellent scalability, achieving efficiencies of 21% and 19.5% for 2.7 and 31.50 cm 2 modules, respectively.

Advanced Energy Materials
Daegu Gyeongbuk Institute of Science and Technology (KR), Jeonbuk National University (KR), Sungkyunkwan University (KR)
Responsible consumption and production
Openalex Percentile: Top 62%
Perovskite Materials and Applications
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