A Technical Feasibility Assessment of Chemically Recycling PET Fibers Through Glycolysis to Produce Functional Oligoesters

This study investigated the chemical recycling of poly(ethylene terephthalate) (PET) fiber residues from two sources—high-molar mass mooring ropes and low-molar mass textile-grade fibers—to produce functional oligomers. Glycolysis was carried out using polyethylene glycol (PEG400) as the depolymerizing agent, and two catalysts were assessed, zinc acetate and lithium octoate, with the latter reported on for the first time in this application. Reactions were performed for 180 min under mechanical stirring, inert atmosphere, reflux, and controlled heating. The resulting oligomers were characterized by Fourier-transform infrared spectroscopy (FTIR), hydroxyl and acidity indices, and thermogravimetric analysis (TGA). Both PET feedstocks showed high reactivity toward glycolysis. Monitoring the reactions by acidity index indicated that conversion reached equilibrium at approximately 120 min. ATR-FTIR confirmed the formation of ester and hydroxyl groups, consistent with oligomer structures. Glycolysis of PET derived from mooring ropes produced oligoesters with hydroxyl values of 228 and 242 mgKOH/g for zinc acetate and lithium octoate, respectively, and molar masses of 1296 and 1338 g/mol for zinc acetate and lithium octoate, respectively. These values are suitable for subsequent syntheses such as polyester polyol production.