A process mining and machine learning based approach for remaining time prediction of production orders

Abstract Predicting the remaining time of production orders is a critical task in the manufacturing sector, particularly for professionals involved in production planning and control (PPC). These managers frequently face substantial uncertainty when estimating delivery commitments to customers. Numerous techniques have been applied to address this challenge, including neural networks, time series models, and non-parametric statistical approaches. Among the emerging methodologies, process mining has proven particularly effective in leveraging event logs to extract insights into the actual execution of business processes. This study introduces a hybrid predictive model that integrates annotated transition systems with machine learning techniques to enhance the accuracy of remaining time predictions for ongoing production orders in industrial settings. The combination of predictive models is achieved through the optimization of a linear programming formulation that minimizes the aggregate absolute error. The proposed approach was evaluated using both synthetic event logs and real-world data from a manufacturing company. Experimental results demonstrate that the proposed method outperforms all benchmarked techniques in terms of prediction accuracy across test scenarios. Across the three tested products, the hybrid model consistently obtained the lowest MAE, improving accuracy up to 12% relative to baseline and state-of-the-art machine-learning models.

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Publication Details

Journal
Journal of Intelligent Manufacturing
Published
2026-02-06
DOI
https://doi.org/10.1007/s10845-026-02792-9
Primary Topic
Business Process Modeling and Analysis
Type
article
Field-Weighted Citation Impact
0.00
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article

A process mining and machine learning based approach for remaining time prediction of production orders

Eduardo Alves Portela Santos, José Eduardo Pécora Júnior, João Bosco Lopes Botelho, Alexandre Checoli Choueiri
Journal of Intelligent Manufacturing
Business Process Modeling and Analysis
article

A process mining and machine learning based approach for remaining time prediction of production orders

Eduardo Alves Portela Santos, José Eduardo Pécora Júnior, João Bosco Lopes Botelho, Alexandre Checoli Choueiri
article en

Abstract

Abstract Predicting the remaining time of production orders is a critical task in the manufacturing sector, particularly for professionals involved in production planning and control (PPC). These managers frequently face substantial uncertainty when estimating delivery commitments to customers. Numerous techniques have been applied to address this challenge, including neural networks, time series models, and non-parametric statistical approaches. Among the emerging methodologies, process mining has proven particularly effective in leveraging event logs to extract insights into the actual execution of business processes. This study introduces a hybrid predictive model that integrates annotated transition systems with machine learning techniques to enhance the accuracy of remaining time predictions for ongoing production orders in industrial settings. The combination of predictive models is achieved through the optimization of a linear programming formulation that minimizes the aggregate absolute error. The proposed approach was evaluated using both synthetic event logs and real-world data from a manufacturing company. Experimental results demonstrate that the proposed method outperforms all benchmarked techniques in terms of prediction accuracy across test scenarios. Across the three tested products, the hybrid model consistently obtained the lowest MAE, improving accuracy up to 12% relative to baseline and state-of-the-art machine-learning models.

Journal of Intelligent Manufacturing
Universidade Federal do Paraná (BR)
Industry, innovation and infrastructure
Openalex Percentile: Top 70%
Business Process Modeling and Analysis
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