A Dual-Branch Ensemble Learning Method for Industrial Anomaly Detection: Fusion and Optimization of Scattering and PCA Features

Industrial visual anomaly detection remains challenging because practical inspection systems must achieve high detection accuracy while operating under highly imbalanced data, diverse defect patterns, limited computational resources, and increasing demands for interpretability. This work aims to develop a lightweight yet effective and explainable anomaly detection framework for industrial images in settings where a limited number of labeled anomalous samples are available. We propose a dual-branch feature-based supervised ensemble method that integrates complementary representations: a PCA branch to capture linear global structure and a scattering branch to model multi-scale textures. A heterogeneous pool of classical learners (SVM, RF, ET, XGBoost, and LightGBM) is trained on each feature branch, and stable probability outputs are obtained via stratified K-fold out-of-fold training, probability calibration, and a quantile-based threshold search. Decision-level fusion is then performed by stacking, where logistic regression, XGBoost, and LightGBM serve as meta-learners over the out-of-fold probabilities of the selected top-K base learners. Experiments on two public benchmarks (MVTec AD and BTAD) show that the proposed method substantially improves the best PCA-based single model, achieving relative F1_score gains of approximately 31% (MVTec AD) and 26% (BTAD), with maximum AUC values of about 0.91 and 0.96, respectively, under comparable inference complexity. Overall, the results demonstrate that combining high-quality handcrafted features with supervised ensemble fusion provides a practical and interpretable alternative/complement to heavier deep models for resource-constrained industrial anomaly detection, and future work will explore more category-adaptive decision strategies to further enhance robustness on challenging classes.

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Publication Details

Journal
Applied Sciences
Published
2026-02-05
DOI
https://doi.org/10.3390/app16031597
Primary Topic
Anomaly Detection Techniques and Applications
Type
article
Field-Weighted Citation Impact
0.00

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article

A Dual-Branch Ensemble Learning Method for Industrial Anomaly Detection: Fusion and Optimization of Scattering and PCA Features

Peng Cai, Zhuo Lun Wu, Ran Guo, Lin Ke et al.
Applied Sciences
Anomaly Detection Techniques and Applications
article

A Dual-Branch Ensemble Learning Method for Industrial Anomaly Detection: Fusion and Optimization of Scattering and PCA Features

Peng Cai, Zhuo Lun Wu, Ran Guo, Lin Ke, Yulun Zhang, Runan Hua
article en

Abstract

Industrial visual anomaly detection remains challenging because practical inspection systems must achieve high detection accuracy while operating under highly imbalanced data, diverse defect patterns, limited computational resources, and increasing demands for interpretability. This work aims to develop a lightweight yet effective and explainable anomaly detection framework for industrial images in settings where a limited number of labeled anomalous samples are available. We propose a dual-branch feature-based supervised ensemble method that integrates complementary representations: a PCA branch to capture linear global structure and a scattering branch to model multi-scale textures. A heterogeneous pool of classical learners (SVM, RF, ET, XGBoost, and LightGBM) is trained on each feature branch, and stable probability outputs are obtained via stratified K-fold out-of-fold training, probability calibration, and a quantile-based threshold search. Decision-level fusion is then performed by stacking, where logistic regression, XGBoost, and LightGBM serve as meta-learners over the out-of-fold probabilities of the selected top-K base learners. Experiments on two public benchmarks (MVTec AD and BTAD) show that the proposed method substantially improves the best PCA-based single model, achieving relative F1_score gains of approximately 31% (MVTec AD) and 26% (BTAD), with maximum AUC values of about 0.91 and 0.96, respectively, under comparable inference complexity. Overall, the results demonstrate that combining high-quality handcrafted features with supervised ensemble fusion provides a practical and interpretable alternative/complement to heavier deep models for resource-constrained industrial anomaly detection, and future work will explore more category-adaptive decision strategies to further enhance robustness on challenging classes.

Applied SciencesVol. 16(3)
China University of Geosciences (CN), Wuhan Ship Development & Design Institute (CN)
National Natural Science Foundation of China, China Postdoctoral Science Foundation, China University of Geosciences
Openalex Percentile: Top 67%
Anomaly Detection Techniques and Applications
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