Effect of flue gas recirculation on the formation of unburned hydrocarbons in oxy-fuel and air flames in a semi-industrial scale burner

Oxy-fuel combustion is a promising technology for reducing CO 2 emissions in the energy sector. In this process, nitrogen from air is replaced with CO 2 , to ensure the purity of CO 2 in the flue gas, altering the properties of the oxidizer. For industrial applications, different methods of supplying CO 2 for the combustion are possible, typically categorized into different recirculation pathways: These include recirculation pathways with higher moisture and minority species content as well as a recirculation of cleaned flue gas after the scrubbing stages of the plant. These approaches differ primarily in oxidizer temperature, the amount of H 2 O present in the oxidizer stream and the occurrence of minority species. However, the presence of H 2 O in the combustion environment influences the gasification mechanisms within the flame, similar to the effects of CO 2 . This paper compares the formation and presence of unburned hydrocarbons between a conventional air flame and two oxy-fuel combustion cases, one using a mixture of synthetic CO 2 and O 2 and the other incorporating flue gas recirculation. Analyzing these intermediate species in the different flames, features a significant insight into the combustion chemistry and can be used as validation data for a detailed Computational Fluid Dynamics (CFD) and kinetic modeling of this process. This comparison for the same flame leads to increased knowledge about the differences between synthetic oxy-fuel combustion and flue gas recirculation and is a novelty in the field of semi-industrial oxy-fuel combustion. For the experiments, milled walnut shells are used as fuel. Comparing air and oxy-fuel combustion, the oxy-fuel flames shows significantly higher unburned hydrocarbons in the flame. However, the results indicate that differences in unburned hydrocarbon formation between the two oxy-fuel cases become apparent only at greater distances from the burner inlet, which is attributed to higher oxidizer inlet temperatures, adiabatic flame temperature, and increased H 2 O content in the oxy-fuel case with flue gas recirculation. This leads to increased hydrocarbons present in the end of the synthetic oxy-fuel case. • Analysis of unburned hydrocarbon species in oxy-fuel and air flames. • Investigation of aromatic hydrocarbon formation in oxy-fuel flames. • Analysis of the influence of flue gas recirculation.

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Publication Details

Journal
Fuel Processing Technology
Published
2026-02-06
DOI
https://doi.org/10.1016/j.fuproc.2026.108413
Primary Topic
Combustion and flame dynamics
Type
article
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article

Effect of flue gas recirculation on the formation of unburned hydrocarbons in oxy-fuel and air flames in a semi-industrial scale burner

D. Hülsbruch, B. Epple, J. Ströhle, D. König
Fuel Processing Technology
Combustion and flame dynamics
article

Effect of flue gas recirculation on the formation of unburned hydrocarbons in oxy-fuel and air flames in a semi-industrial scale burner

D. Hülsbruch, B. Epple, J. Ströhle, D. König
article en

Abstract

Oxy-fuel combustion is a promising technology for reducing CO 2 emissions in the energy sector. In this process, nitrogen from air is replaced with CO 2 , to ensure the purity of CO 2 in the flue gas, altering the properties of the oxidizer. For industrial applications, different methods of supplying CO 2 for the combustion are possible, typically categorized into different recirculation pathways: These include recirculation pathways with higher moisture and minority species content as well as a recirculation of cleaned flue gas after the scrubbing stages of the plant. These approaches differ primarily in oxidizer temperature, the amount of H 2 O present in the oxidizer stream and the occurrence of minority species. However, the presence of H 2 O in the combustion environment influences the gasification mechanisms within the flame, similar to the effects of CO 2 . This paper compares the formation and presence of unburned hydrocarbons between a conventional air flame and two oxy-fuel combustion cases, one using a mixture of synthetic CO 2 and O 2 and the other incorporating flue gas recirculation. Analyzing these intermediate species in the different flames, features a significant insight into the combustion chemistry and can be used as validation data for a detailed Computational Fluid Dynamics (CFD) and kinetic modeling of this process. This comparison for the same flame leads to increased knowledge about the differences between synthetic oxy-fuel combustion and flue gas recirculation and is a novelty in the field of semi-industrial oxy-fuel combustion. For the experiments, milled walnut shells are used as fuel. Comparing air and oxy-fuel combustion, the oxy-fuel flames shows significantly higher unburned hydrocarbons in the flame. However, the results indicate that differences in unburned hydrocarbon formation between the two oxy-fuel cases become apparent only at greater distances from the burner inlet, which is attributed to higher oxidizer inlet temperatures, adiabatic flame temperature, and increased H 2 O content in the oxy-fuel case with flue gas recirculation. This leads to increased hydrocarbons present in the end of the synthetic oxy-fuel case. • Analysis of unburned hydrocarbon species in oxy-fuel and air flames. • Investigation of aromatic hydrocarbon formation in oxy-fuel flames. • Analysis of the influence of flue gas recirculation.

Fuel Processing TechnologyVol. 283
Technische Universität Darmstadt (DE)
Openalex Percentile: Top 63%
Combustion and flame dynamics
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