When Smoke Enters the City: Challenges for HVAC Filters in Resilient Buildings

Climate-driven increases in wildfire activity threaten urban air quality both through long-range smoke transport from rural fires and direct exposure as the wildland–urban interface expands. Filters installed in Heating Ventilation and Air Conditioning (HVAC) systems represent a critical first barrier for limiting indoor exposure to smoke-derived particulate matter. In this study, we evaluated the smoke filtration performance of more than seventeen commercially available HVAC filter media spanning efficiency ratings from 10 to 15 (Minimum Efficiency Reporting Value, MERV) using pine needle combustion aerosols as a wildfire smoke proxy, quantifying size-resolved filtration efficiency, pressure drop, and temporal performance changes. The results show that charged polymer media across all tested MERV classes exhibited pronounced and rapid losses in smoke removal efficiency under exposure, despite minimal changes in airflow resistance. In contrast, mechanical media demonstrated greater stability in filtration efficiency over time but experienced considerable increases in pressure drop. Scanning electron microscopy revealed distinct smoke deposition morphologies on filter fibers, providing insight into mechanisms underlying performance degradation. Collectively, these findings indicate that filtration performance under wildfire smoke conditions is not adequately captured by current standards based on inorganic test aerosols. The results underscore the importance of advancing filter material evaluation and developing smoke-relevant testing approaches to better support indoor air quality, energy-aware building operation, and urban resilience under climate-driven wildfire smoke exposure.