Optimization of Oil Production Using Sucker Rod Pumps via Predictive Elimination of Paraffin Issues

This paper explores the application of predictive maintenance (PdM) to address paraffin deposition in sucker rod pump systems used for oil production. System maintenance has become critical for enhancing efficiency and reducing costs, while PdM, supported by advanced analytics and sensors, enables downtime prediction and maintenance optimization. Paraffin deposition is a significant problem in the oil industry, as it diminishes production capacity and increases expenses. This paper presents the use of the SCADA system, which enables the collection and analysis of data in real time. Furthermore, it proposes diagnostic methods for early detection of paraffin deposition using predictive maintenance, offering timely warnings to prevent production delays. While the proposed framework relies on interpretable statistical and physics-informed predictive models, the results indicate that further improvements could be achieved by integrating advanced artificial intelligence techniques to enhance adaptability, automation, and decision support in predictive maintenance systems.

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Publication Details

Journal
Applied Sciences
Published
2026-02-04
DOI
https://doi.org/10.3390/app16031590
Primary Topic
Oil and Gas Production Techniques
Type
article
Field-Weighted Citation Impact
0.00
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article

Optimization of Oil Production Using Sucker Rod Pumps via Predictive Elimination of Paraffin Issues

Luka Đorđević, Stevica Jankov, Dejan Landup, Milan Marković et al.
Applied Sciences
Oil and Gas Production Techniques
article

Optimization of Oil Production Using Sucker Rod Pumps via Predictive Elimination of Paraffin Issues

Luka Đorđević, Stevica Jankov, Dejan Landup, Milan Marković, Velibor Premčevski, Uroš Šarenac
article en

Abstract

This paper explores the application of predictive maintenance (PdM) to address paraffin deposition in sucker rod pump systems used for oil production. System maintenance has become critical for enhancing efficiency and reducing costs, while PdM, supported by advanced analytics and sensors, enables downtime prediction and maintenance optimization. Paraffin deposition is a significant problem in the oil industry, as it diminishes production capacity and increases expenses. This paper presents the use of the SCADA system, which enables the collection and analysis of data in real time. Furthermore, it proposes diagnostic methods for early detection of paraffin deposition using predictive maintenance, offering timely warnings to prevent production delays. While the proposed framework relies on interpretable statistical and physics-informed predictive models, the results indicate that further improvements could be achieved by integrating advanced artificial intelligence techniques to enhance adaptability, automation, and decision support in predictive maintenance systems.

Applied SciencesVol. 16(3)
University of Novi Sad (RS), National Oilwell Varco (United States) (US)
Industry, innovation and infrastructure
Openalex Percentile: Top 68%
Oil and Gas Production Techniques
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