Study on Wellhead Pressure Control in the Cementing and Setting Stages Based on Pressure Transfer Efficiency

This study addresses the challenge of annular gas migration control during the waiting-on-cement (WOC) period in managed pressure cementing for formations with narrow safe pressure windows. A dynamic pressure compensation optimization strategy is proposed by integrating a composite mechanistic model with experimental validation. Based on the hydration degree (T) model, a predictive model for static gel strength development was established. By coupling the gelation-induced suspension effect with cement slurry volumetric shrinkage, a static hydrostatic pressure decline model was developed. Experimental results indicate that the prediction errors of the proposed models are all within 7%, demonstrating improved accuracy compared with traditional empirical approaches and classical shear stress models. In addition, a testing methodology was developed to characterize pressure transmission efficiency during the WOC process, revealing its dynamic attenuation behavior. Experimental results show that when the static gel strength of anti-gas-migration cement slurry reaches 240 Pa, the pressure transmission efficiency ranges from 45% to 49%. Based on these findings, a wellhead backpressure calculation model incorporating the evolution of pressure transmission efficiency was established, providing a quantitative basis for annular pressure management during cement setting.

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Publication Details

Journal
Processes
Published
2026-02-04
DOI
https://doi.org/10.3390/pr14030538
Primary Topic
Drilling and Well Engineering
Type
article
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article

Study on Wellhead Pressure Control in the Cementing and Setting Stages Based on Pressure Transfer Efficiency

X. Wang, Zehao Zheng, Bin Yuan, Qiang Cui
Processes
Drilling and Well Engineering
article

Study on Wellhead Pressure Control in the Cementing and Setting Stages Based on Pressure Transfer Efficiency

X. Wang, Zehao Zheng, Bin Yuan, Qiang Cui
article en

Abstract

This study addresses the challenge of annular gas migration control during the waiting-on-cement (WOC) period in managed pressure cementing for formations with narrow safe pressure windows. A dynamic pressure compensation optimization strategy is proposed by integrating a composite mechanistic model with experimental validation. Based on the hydration degree (T) model, a predictive model for static gel strength development was established. By coupling the gelation-induced suspension effect with cement slurry volumetric shrinkage, a static hydrostatic pressure decline model was developed. Experimental results indicate that the prediction errors of the proposed models are all within 7%, demonstrating improved accuracy compared with traditional empirical approaches and classical shear stress models. In addition, a testing methodology was developed to characterize pressure transmission efficiency during the WOC process, revealing its dynamic attenuation behavior. Experimental results show that when the static gel strength of anti-gas-migration cement slurry reaches 240 Pa, the pressure transmission efficiency ranges from 45% to 49%. Based on these findings, a wellhead backpressure calculation model incorporating the evolution of pressure transmission efficiency was established, providing a quantitative basis for annular pressure management during cement setting.

ProcessesVol. 14(3)
Sinopec (China) (CN), Southwest Petroleum University (CN)
Reduced inequalities
Openalex Percentile: Top 68%
Drilling and Well Engineering
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