Development of Organoclay as an Artificial Micro Substrate for Chemoautotrophic Biofloc Aquaculture Systems (BFT)

This study investigated the characterization and application of organoclay formulations in a chemoautotrophic biofloc system. Organoclays were produced using the calcination method and bentonite, chitosan, corn, and tapioca starches as ingredients. Thermogravimetric analysis confirmed the high thermal stability of bentonite, whereas biopolymers (tapioca, chitosan, and corn starch) exhibited greater thermal sensitivity and a lower residual mass. Scanning electron microscopy revealed that organoclays had increased porosity (4–21 µm) compared to bentonite, while energy-dispersive spectroscopy confirmed the retention of key chemical elements. X-ray diffraction and Fourier-transform infrared spectroscopy indicated structural modifications due to thermal processing. In aqueous conditions, bentonite and organoclays disaggregated into particles with sizes between 0.76 and 1.24 μm. Based on these physicochemical properties, three formulations were selected for nitrification trials due to their stability in water, O1 (bentonite + tapioca), O2 (bentonite + tapioca + chitosan), and O6 (bentonite + corn starch), along with a 100% bentonite treatment and a control group (C) supplemented with inorganic salts and artificial Needlona® substrates. All treatments achieved full nitrification within 37 days, with O1 exhibiting the best performance by maintaining ammonia and nitrite levels within safe thresholds. These findings suggest that organoclays, particularly O1, can enhance nitrification stability, providing a promising strategy for water quality management in intensive aquaculture systems.