Scalable S/N Co-Functionalized Activated Carbon for Targeted Recovery of Multiple Precious Metals from Industrial Waste Streams

• Engineered S/N network with in situ hierarchical porosity. • Selective recovery of Au, Pd, and Pt from sub-ppb to industrial waste leachates. • Synergistic multi-functionality of imine/polysulfide/amine/thioamide groups. • One-pot, kilogram-scale synthesis with low cost and reduced life-cycle impacts. The recovery of precious metals (PMs) from industrial waste streams is constrained by the scarcity of adsorbents that reconcile scalable production, multi-metal selectivity, and cost-effectiveness. Here, we engineered S/N co-functionalized activated carbon to overcome these challenges by combining hierarchical porosity with an electron-enhanced surface of a multifunctional S/N network. The optimal S/N co-functionalized activated carbon (AC2) is synthesized via a scalable one-pot solvothermal method (92% yield, 0.532 kg·batch −1 ), immobilizing thioamide, polysulfide, imine, and amine functionalities onto a micro-mesoporous carbon matrix. This design enables ultra-trace PM uptake (1 μg·L −1 ) with exceptional residual levels (<0.001 μg·L −1 ) and remarkable adsorption capacities (1750, 940, and 270 mg·g −1 for Au, Pd, and Pt, respectively). Practical validation in e-waste and catalyst leachates (>96% recovery) and spiked surface water (92%–97% PM uptake with 10000 fold competing metal concentrations) demonstrates robust performance in real-world hydrometallurgical and ecological contexts. The adsorbent’s techno–economic viability is further underscored by acid-resistant reusability (>15 cycles), a 34 fold cost reduction at scale (370 CNY·kg −1 ), and over 90% lower life cycle environmental impacts. This work establishes a paradigm for resource-efficient urban mining, integrating scalable material design with critical metal recovery to address global resource circularity challenges.

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Journal
Engineering
Published
2026-02-01
DOI
https://doi.org/10.1016/j.eng.2026.01.020
Primary Topic
Industrial Gas Emission Control
Type
article
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article

Scalable S/N Co-Functionalized Activated Carbon for Targeted Recovery of Multiple Precious Metals from Industrial Waste Streams

Hongjie Zhou, Xiaoqiang An, Huachun Lan, Tianshu Zhang et al.
Engineering
Industrial Gas Emission Control
article

Scalable S/N Co-Functionalized Activated Carbon for Targeted Recovery of Multiple Precious Metals from Industrial Waste Streams

Hongjie Zhou, Xiaoqiang An, Huachun Lan, Tianshu Zhang, Huijuan Liu, Mingran Li, Jiuhui Qu, Lingru Kong
article en

Abstract

• Engineered S/N network with in situ hierarchical porosity. • Selective recovery of Au, Pd, and Pt from sub-ppb to industrial waste leachates. • Synergistic multi-functionality of imine/polysulfide/amine/thioamide groups. • One-pot, kilogram-scale synthesis with low cost and reduced life-cycle impacts. The recovery of precious metals (PMs) from industrial waste streams is constrained by the scarcity of adsorbents that reconcile scalable production, multi-metal selectivity, and cost-effectiveness. Here, we engineered S/N co-functionalized activated carbon to overcome these challenges by combining hierarchical porosity with an electron-enhanced surface of a multifunctional S/N network. The optimal S/N co-functionalized activated carbon (AC2) is synthesized via a scalable one-pot solvothermal method (92% yield, 0.532 kg·batch −1 ), immobilizing thioamide, polysulfide, imine, and amine functionalities onto a micro-mesoporous carbon matrix. This design enables ultra-trace PM uptake (1 μg·L −1 ) with exceptional residual levels (<0.001 μg·L −1 ) and remarkable adsorption capacities (1750, 940, and 270 mg·g −1 for Au, Pd, and Pt, respectively). Practical validation in e-waste and catalyst leachates (>96% recovery) and spiked surface water (92%–97% PM uptake with 10000 fold competing metal concentrations) demonstrates robust performance in real-world hydrometallurgical and ecological contexts. The adsorbent’s techno–economic viability is further underscored by acid-resistant reusability (>15 cycles), a 34 fold cost reduction at scale (370 CNY·kg −1 ), and over 90% lower life cycle environmental impacts. This work establishes a paradigm for resource-efficient urban mining, integrating scalable material design with critical metal recovery to address global resource circularity challenges.

Engineering
Tsinghua University (CN)
Openalex Percentile: Top 68%
Industrial Gas Emission Control
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Scalable S/N Co-Functionalized Activated Carbon for Targeted Recovery of Multiple Precious Metals from Industrial Waste Streams — Hongjie Zhou, Xiaoqiang An, et al. · Engineering (2026) | TGRS Research Map | TGRS