Study on Influence of Roller Profile Modification on Wear of Tapered Roller Bearing

Addressing the scientific problem that the profile modification design of tapered roller bearings primarily focuses on contact stress and fatigue life while neglecting its impact on wear evolution, this paper, based on Hertzian contact theory and the Archard wear theory, and considering centrifugal force, gyroscopic effect, and the complex contact state between rollers and raceways, constructed a comprehensive analysis framework integrating a quasi-static model for profiled rollers and a wear depth calculation model. This framework is novel in that it systematically couples roller profile modification parameters with raceway wear evolution under both pure axial and combined radial–axial loads. The validity and effectiveness of the proposed model were verified by comparing the results of the quasi-static model with load distribution data from existing literature and through measurements conducted on a specially designed bearing wear test platform. The main findings are as follows: (1) When the logarithmic modification parameter f1 increases from 0.7 μm to 3.6 μm, the maximum wear depth of the inner raceway increases by 133% under pure axial load and 144% under combined load, while that of the outer raceway increases by 142% under pure axial load and expands from 0.1–0.2 μm to 0.23–0.52 μm under combined load. (2) Combined load induces significant asymmetric wear on the outer raceway, and the difference between the two wear peaks increases from 0.13 μm to 0.35 μm as f1 rises from 0.7 μm to 3.6 μm. (3) The wear peak shifts toward the midpoint of the roller generatrix with increasing modification amount. These results provide important guidance for the wear-oriented optimization design of tapered roller bearings.