Femtosecond pulsed laser ablation as a method to overcome resolution limits within 3D SLA prototyping in microfluidics

3D Stereolithography (SLA) technologies have emerged as a novel methodology to create a wide range of structures in the millimetric scale. Nevertheless, advancements in fields such as microfluidics or medicine rely on the creation of structures featuring micrometric resolution. SLA encounters resolution limits when printing objects within this range of sizes, especially when requiring hollow structures. On its side, femtosecond (fs) laser ablation emerges as a technique overcoming these limitations. The non-linear phenomena involved in the fs laser-matter interaction enable to perform a neat and precise extraction of material, resulting in a laser writing featuring microns. We propose a hybrid approach combining SLA and fs laser ablation to create a multi-chamber microfluidic chip where micrometric substructures enable an accurate confinement of the samples.

Authors

Publication Details

Journal
Springer Link (Chiba Institute of Technology)
Published
2025-09-22
DOI
https://doi.org/10.1051/epjconf/202533503017/pdf
Primary Topic
Laser Material Processing Techniques
Type
article
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article

Femtosecond pulsed laser ablation as a method to overcome resolution limits within 3D SLA prototyping in microfluidics

Carmen Bao, Yago Radziunas-Salinas, Bastián Carnero, Bárbara Blanco-Fernández et al.
Springer Link (Chiba Institute of Technology)
Laser Material Processing Techniques
article

Femtosecond pulsed laser ablation as a method to overcome resolution limits within 3D SLA prototyping in microfluidics

Carmen Bao, Yago Radziunas-Salinas, Bastián Carnero, Bárbara Blanco-Fernández, Ana Isabel Gómez-Varela, María Teresa Flores-Arias
article en

Abstract

3D Stereolithography (SLA) technologies have emerged as a novel methodology to create a wide range of structures in the millimetric scale. Nevertheless, advancements in fields such as microfluidics or medicine rely on the creation of structures featuring micrometric resolution. SLA encounters resolution limits when printing objects within this range of sizes, especially when requiring hollow structures. On its side, femtosecond (fs) laser ablation emerges as a technique overcoming these limitations. The non-linear phenomena involved in the fs laser-matter interaction enable to perform a neat and precise extraction of material, resulting in a laser writing featuring microns. We propose a hybrid approach combining SLA and fs laser ablation to create a multi-chamber microfluidic chip where micrometric substructures enable an accurate confinement of the samples.

Springer Link (Chiba Institute of Technology)
Quality Education
Openalex Percentile: Top 31%
Laser Material Processing Techniques
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Femtosecond pulsed laser ablation as a method to overcome resolution limits within 3D SLA prototyping in microfluidics — Carmen Bao, Yago Radziunas-Salinas, et al. · Springer Link (Chiba Institute of Technology) (2025) | TGRS Research Map | TGRS