Research on a Dual Robot Compliance Control System for Thread Assembly

Intelligent manufacturing plays an increasingly important role in improving production efficiency, reducing costs, and improving product quality, and contributes to the sustainable development of the global manufacturing industry. In this paper, a control scheme of dual-arm robot cooperative compliant assembly is designed, which can be applied to industrial intelligent production lines. Taking the thread assembly process as the research object, the task model of the assembly is built. Specifically, the threaded assembly is abstracted into three processes. Aiming at the difficulties that need to be paid attention to in different assembly processes, combined with the force sensor, a phased controller is designed, and its feasibility is verified by simulation. The feasibility of the method is verified by simulation and experiment. In the case of force tracking accuracy of 0.1 N and expected force of 4 N, the experiment successfully assembled a 5 mm thread connector in about 48.54 s, and the force overshoot reached about 9 N.

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Publication Details

Journal
Electronics
Published
2026-01-30
DOI
https://doi.org/10.3390/electronics15030608
Primary Topic
Robot Manipulation and Learning
Type
article
Field-Weighted Citation Impact
0.00
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article

Research on a Dual Robot Compliance Control System for Thread Assembly

Bing Jia, X. B. Zhao, Hu Xiaoyi, Anjun Xu et al.
Electronics
Robot Manipulation and Learning
article

Research on a Dual Robot Compliance Control System for Thread Assembly

Bing Jia, X. B. Zhao, Hu Xiaoyi, Anjun Xu, Longxi Li
article en

Abstract

Intelligent manufacturing plays an increasingly important role in improving production efficiency, reducing costs, and improving product quality, and contributes to the sustainable development of the global manufacturing industry. In this paper, a control scheme of dual-arm robot cooperative compliant assembly is designed, which can be applied to industrial intelligent production lines. Taking the thread assembly process as the research object, the task model of the assembly is built. Specifically, the threaded assembly is abstracted into three processes. Aiming at the difficulties that need to be paid attention to in different assembly processes, combined with the force sensor, a phased controller is designed, and its feasibility is verified by simulation. The feasibility of the method is verified by simulation and experiment. In the case of force tracking accuracy of 0.1 N and expected force of 4 N, the experiment successfully assembled a 5 mm thread connector in about 48.54 s, and the force overshoot reached about 9 N.

ElectronicsVol. 15(3)
Changchun University of Science and Technology (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 72%
Robot Manipulation and Learning
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