Simulation of bi-Propellant Reaction Control Thrusters Based on Nitrous Oxide and Hydrocarbons

To replace highly toxic hydrazin-driven reaction control systems, a number of non-toxic alternatives are under development. These are usually referred to as “green propellants”. One candidate is the bi-propellant combination of nitrous oxide and hydrocarbons that combine good storability with a comparatively high specific impulse (ISP) at a medium to low system complexity level compared to existing hydrazine thrusters. This propellant combination was chosen because of experimentally available results with C2H4-N2O thrusters as validation data. One advantage of this fuel/oxidizer combination is that both gases are self-pressurant and that they can be used as monopropellants at a lower specific impulse ISP with reduced model complexity. This helps the design of the propulsion system on satellites. A detailed numerical simulation of a representative thruster based on the fuel combination ethylene and nitrous oxide is presented. The numerical model is set up with a suitable kinetic reaction mechanism for the simulation of the reactive mixture in the combustion chamber. It is validated against experimental data available in the literature.

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Publication Details

Journal
Aerospace
Published
2026-01-30
DOI
https://doi.org/10.3390/aerospace13020131
Primary Topic
Rocket and propulsion systems research
Type
article
Field-Weighted Citation Impact
0.00
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article

Simulation of bi-Propellant Reaction Control Thrusters Based on Nitrous Oxide and Hydrocarbons

Tobias Ecker, Tim Horchler, Stefan Fechter
Aerospace
Rocket and propulsion systems research
article

Simulation of bi-Propellant Reaction Control Thrusters Based on Nitrous Oxide and Hydrocarbons

Tobias Ecker, Tim Horchler, Stefan Fechter
article en

Abstract

To replace highly toxic hydrazin-driven reaction control systems, a number of non-toxic alternatives are under development. These are usually referred to as “green propellants”. One candidate is the bi-propellant combination of nitrous oxide and hydrocarbons that combine good storability with a comparatively high specific impulse (ISP) at a medium to low system complexity level compared to existing hydrazine thrusters. This propellant combination was chosen because of experimentally available results with C2H4-N2O thrusters as validation data. One advantage of this fuel/oxidizer combination is that both gases are self-pressurant and that they can be used as monopropellants at a lower specific impulse ISP with reduced model complexity. This helps the design of the propulsion system on satellites. A detailed numerical simulation of a representative thruster based on the fuel combination ethylene and nitrous oxide is presented. The numerical model is set up with a suitable kinetic reaction mechanism for the simulation of the reactive mixture in the combustion chamber. It is validated against experimental data available in the literature.

AerospaceVol. 13(2)
Deutsches Zentrum für Luft- und Raumfahrt e. V. (DLR) (DE)
Affordable and clean energy
Openalex Percentile: Top 73%
Rocket and propulsion systems research
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Simulation of bi-Propellant Reaction Control Thrusters Based on Nitrous Oxide and Hydrocarbons — Tobias Ecker, Tim Horchler, et al. · Aerospace (2026) | TGRS Research Map | TGRS