Data-Driven Soft Sensing for Raw Milk Ethanol Stability Prediction

Ethanol stability is an important indicator for evaluating the quality and heat-processing suitability of raw milk. Traditional ethanol stability testing relies on destructive laboratory procedures, which are not suitable for large-scale industrial use. In contrast, parameters such as protein, fat, lactose and other basic compositional indicators are already measured routinely in dairy plants through sensor-based or spectroscopic systems. This provides the basis for developing a non-destructive soft sensing approach for ethanol stability. In this study, a soft sensing model was developed to predict ethanol stability from commonly monitored raw-milk intake indicators. An autoencoder was used to examine feature correlations and select variables with stronger relevance to ethanol stability. TabNet was then applied to build the classification model, and a TabDDPM-based data generation method was introduced to address class imbalance in the dataset. The proposed model was trained and tested using three years of industrial raw-milk intake data from a dairy company. It achieved an accuracy of 92.57% and a recall of 90.26% for identifying ethanol-unstable samples. These results demonstrate the model's strong potential for practical engineering applications in real-world dairy quality monitoring.

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Publication Details

Journal
Sensors
Published
2026-01-30
DOI
https://doi.org/10.3390/s26030903
Primary Topic
Spectroscopy and Chemometric Analyses
Type
article
Field-Weighted Citation Impact
0.00

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article

Data-Driven Soft Sensing for Raw Milk Ethanol Stability Prediction

Guanjun Dong, Haohan Ding, Shen Song, He Huang et al.
Sensors
Spectroscopy and Chemometric Analyses
article

Data-Driven Soft Sensing for Raw Milk Ethanol Stability Prediction

Guanjun Dong, Haohan Ding, Shen Song, He Huang, Xiaohui Cui, Zhenqi Xie, Xiaodong Song
article en

Abstract

Ethanol stability is an important indicator for evaluating the quality and heat-processing suitability of raw milk. Traditional ethanol stability testing relies on destructive laboratory procedures, which are not suitable for large-scale industrial use. In contrast, parameters such as protein, fat, lactose and other basic compositional indicators are already measured routinely in dairy plants through sensor-based or spectroscopic systems. This provides the basis for developing a non-destructive soft sensing approach for ethanol stability. In this study, a soft sensing model was developed to predict ethanol stability from commonly monitored raw-milk intake indicators. An autoencoder was used to examine feature correlations and select variables with stronger relevance to ethanol stability. TabNet was then applied to build the classification model, and a TabDDPM-based data generation method was introduced to address class imbalance in the dataset. The proposed model was trained and tested using three years of industrial raw-milk intake data from a dairy company. It achieved an accuracy of 92.57% and a recall of 90.26% for identifying ethanol-unstable samples. These results demonstrate the model's strong potential for practical engineering applications in real-world dairy quality monitoring.

SensorsVol. 26(3)
Jiangnan University (CN), University of Auckland (NZ), Wuhan University (CN), Digital Science (United States) (US)
National Key Research and Development Program of China
Industry, innovation and infrastructure
Openalex Percentile: Top 72%
Spectroscopy and Chemometric Analyses
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