Quantifying the Performance of Distributed Large-Volume Metrology Systems for Dynamic Measurements: Methodology Development

Limitations associated with traditional automation approaches within manufacturing have driven the pursuit of more flexible and intelligent robot guidance methods. One promising development in this area is the integration of external multitarget six degrees of freedom (6 DoF) distributed large-volume metrology (DLVM) into the control loop. Although multiple standards exist across dimensional metrology, motion tracking, indoor positioning, robot guidance, and machine tool accuracy, there is no harmonised, technology-agnostic standard that fully encompasses the unique challenges of 6 DoF DLVM systems for dynamic applications. This work identifies key gaps in the current standards’ landscape and presents a technology-agnostic candidate test methodology intended to support future standardisation of dynamic DLVM performance evaluation. The method provides a metrologically grounded spatial reference path and a temporal alignment strategy so that position and orientation errors can be reported in the intrinsic coordinates of the path. The paper covers the basic principle of the test, artefact construction, synchronisation strategies, preliminary error modelling, and a baseline uncertainty approach, and reports representative results from initial prototype trials on a multi-nodal distance-camera DLVM system. The prototype results demonstrate feasibility and highlight temporal sampling and traceable timing as current limiting factors for fully deconvolving latency and pose error; these aspects are therefore positioned as instrumentation requirements and the focus of ongoing work.