Impact of Leading-Edge Micro-Cylinders on the Aerodynamic Performance of Erosion-Affected S809 Airfoil

Wind turbines operate in harsh environments where leading-edge blade erosion from particulates like sand, rain, and insects is prevalent, significantly degrading aerodynamic performance and reducing power output. To counteract this, this study proposes a novel flow-control method using detached micro-cylinders placed upstream of the leading edge of eroded S809 (a wind turbine blade profile) airfoils. The approach is inspired by the concept of symmetry recovery in disturbed flows, where strategically introduced perturbations can restore balance to an asymmetric separation pattern. The aerodynamic performance of the S809 airfoil was numerically investigated under three leading-edge erosion depths (0.2%, 0.5%, and 1% of chord length, *c*) with a fixed micro-cylinder diameter of 1% *c* positioned at fifteen different locations. Findings reveal that the strategic placement of micro-cylinders ahead of the leading edge or on the pressure side markedly enhances the aerodynamic efficiency of airfoils with 0.2% and 0.5% erosion, achieving a maximum improvement of 148.7% in the lift-to-drag ratio (L/D) difference function for the 0.5% eroded airfoil. This performance recovery is interpreted as a partial restoration of flow symmetry, disrupted by erosion-induced separation. The interaction between the cylinder wake and the spill-over stall vortex originating from the erosion groove was identified as the primary mechanism, injecting high-energy fluid into the boundary layer to suppress flow separation. This study systematically parametrizes the effect of erosion depth and cylinder placement, offering new insights for mitigating erosion-induced performance loss through controlled asymmetry introduction.